Service Manual

Assembly and Adjustment of Starter
i0.5 mm max mum
Snap
Adjusting
Washer
Gear
1. Reverse steps 1 - 10 under Disassembly and Inspec-
tion and also following the following instructions:
Washer
2. Set the pinion shaft end play (thrust gap) to 0.5 mm
(0.02 in.) or less by inserting an adjusting washer be-
t
ween the center bracket and reduction gear.
A. Fit the pinion shaft, reduction gear washer and
snap ring to the center bracket.
B. Measure end play by moving the pinion shaft in
and out. If end play exceeds 0.5 mm (0.02 in.),
increase the number of adjusting washers.
Figure 52
3. Put grease on the following parts whenever the starter
ha
s been overhauled:
Armature shaft gear and reduction gear
Al
l bearings
Bearing shaft washers and snap rings
Bearing sleeves
Pinion
Sliding part of lever
IMPORTANT: Never put grease on terminals,
bru
shes, commutator or surface that mounts to the
engine.
Liquid Cooled Diesel Engine P
age 4 - 40
Workman 3300-D/4300-D