Form No. 3395-469 Rev A Pro Sweep Turf Sweeper Model No. 07068—Serial No. 315000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details please see the separate product specific Declaration of Conformity (DOC) sheet. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Electromagnetic Compatibility Domestic: This device complies with FCC rules Part 15.
Contents Safety Safety ........................................................................... 3 Safe Operating Practices........................................... 3 Safety and Instructional Decals ................................. 5 Setup ............................................................................ 8 1 Requirements Before Using the Vehicle .................... 9 2 Removing the Hitch Tongue and Hydraulic Cylinder from the Shipping Position .......................
– Check the operation of the switches daily to be sure the interlock system is operating correctly. – If a switch is malfunctioning, replace it before operating the machine. – Watch for holes or other hazards. – Use care when backing machine. – Do not drive close to a sand trap, ditch, tall curb, creek, or other hazard. While Operating – Reduce speed when making sharp turns. • Rotating parts can cause serious personal injury. Keep – Avoid turning the sweeper on a hill side or embankment.
• Performing maintenance on machine not properly Replacement parts and accessories made by other manufacturers could be dangerous. Altering this machine in any manner may affect the machine's operation, performance, or durability, or its use may result in injury or death. Such use could void product warranty of The Toro Company. supported with jack stands may cause machine to fall and could cause injury.
93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. 108–0862 1. Warning—read the Operator's Manual, do not operate this machine unless you are trained; keep bystanders a safe distance from the machine. 2. Entanglement hazard, belts—stay away from moving parts, keep all guards and shields in place; do not operate with covers removed. 108–0873 108–0865 1. Thrown object hazard—keep bystanders a safe distance away. 1.
108–0863 1. Crushing hazard, falling object hazard—keep bystanders and vehicles a safe distance from the machine when the sweeper is raised. 110-7999 1. Warning 3. The machine must be parked with the attachment in the tow position before raising the sweeper to dump. 2. Tipping hazard—When the attachment is in the sweep position do not raise the attachment to dump. 131-6766 1. 7.5A 3. Electrical accessory—15A 2. 7.5A 4.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 Description Qty. Use No parts required – Requirements before using the vehicle. No parts required – Remove the tongue and hydraulic cylinder from the shipping position. Hitch tongue Hitch pin Bolt (3/8 x 1-1/4 inch) Nut (3/8-16) Large washer Large nut Square-head set screw Rear-actuator tab Bolt (1/2 x 2 inch) Flat washer (.531 x .
Media and Additional Parts Description Use Qty.
1. Insert the rear end of the hitch tongue between the mounting plates on the sweeper while aligning the mounting holes (Figure 3). 3 Note: The hose guides are to be positioned on top of hitch tongue. Installing the Hitch Tongue 2. Insert the hitch pin through the mounting plates and the hitch tongue (Figure 3). Parts needed for this procedure: 1 Hitch tongue 1 Hitch pin 1 Bolt (3/8 x 1-1/4 inch) 1 Nut (3/8-16) 1 Large washer 1 Large nut 1 Square-head set screw 3.
5. Loosen the jam nuts securing the proximity switch to the frame and lower the switch until it is 2.6 to 4.0 mm (0.10 to 0.16 inch) from the sensing plate on the hitch tongue (Figure 4). Tighten the jam nuts to secure the adjustment. 1 2 Figure 5 3 2 1. Rear actuator tab 2. Sweeper frame 2. Secure each end of the hydraulic cylinder to an actuator tab with a pin assembly, a bolt (3/8 x 1-1/4 inch), and a flange nut (3/8 inch) Figure 6).
5 6 Installing the Power Wiring Harness Mounting the Sweeper to the Tow Vehicle Parts needed for this procedure: Parts needed for this procedure: 1 Power wiring harness 1 Hitch pin 2 Cable tie 1 Hairpin cotter Procedure Procedure 1. Disconnect the battery from the vehicle. To ensure proper debris pickup, make sure that the sweeper frame is parallel with the ground. 2. Attach the power wiring harness ring terminal to the ground bolt near the vehicle fuse block. 1.
Figure 10 1. Hydraulic hoses and wiring 2. Hose guide harness 2. Secure the hydraulic hoses and wiring harness as shown in Figure 11 and Figure 12. Figure 9 1. Hitch pin 3. Hairpin cotter 2. Clevis • Raise or lower the hitch clevis to the position approximately level with the tow vehicle hitch. • Secure the clevis to the hitch with the bolts and locknuts previously removed. Note: Make sure that the sweeper is parallel with the ground. 6.
8 9 Connecting the Hydraulic Hoses Connecting the Harness No Parts Required No Parts Required Procedure Procedure Connect the harness from the sweeper to the power harness on the tow vehicle (Figure 13). Note: Ensure the harness cannot get pinched in the hitch and ensure the harness is not on top of or around the hitch pin. Connect the hydraulic hoses from the sweeper to the quick couplers on the tow vehicle (Figure 13).
Note: When the windrow is not required, unhook the chain from the snap link, pivot the windrow assembly upward, and hook the chain at the raised level. 4. Secure the other end of the chain to the slot in the frame with the snap link (Figure 15). Note: There should be some slack in the chain when connected. 5. Grease the fitting on the blade mounting assembly and on the windrow blade hub with No. 2 lithium grease. Figure 15 1. Bolt (7/16 x 3-3/4 inches) 8. Windrow blade 2. Small washer (1/2 inch) 9.
11 Assembling the Handheld Remote Parts needed for this procedure: 1 Handheld remote 4 Battery (AAA) 6 Screws, small Procedure 1. Remove the rubber bands securing the remote halves together, and remove the back cover. 2. Plug each battery into a terminal cradle observing proper polarity (Figure 16). Note: If the batteries are improperly installed, the unit will not be damaged, but it will fail to operate. The cradle is embossed with polarity markings for each terminal. Figure 16 1. Screw 4.
Product Overview • Transport height (home position) is 13–1/4 to 15–1/4 Controls • Turn around height (off-set position) is 8–1/2 to 10–1/2 inches. inches. Hopper Dump Button Sweeper Up Button—Optional Mode To dump the hopper, press the hopper dump button 2 times (Figure 17). This mode allows the operator to adjust the sweeper to any desired height and it stops at the pre-defined heights.
Diagnostic Light The diagnostic light (Figure 18) is located on the front cover and indicates machine fault codes. After you turn the key to the RUN position, the diagnostic light will illuminate for 5 seconds, turn off for 5 seconds, and then begin flashing 3 times a second until you push a button on the handheld remote.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Operating the Sweeper The primary function of the machine is to sweep up debris from large turf areas. The sweeper is operated by using the remote control. Refer to Controls (page 17) for the proper use of the control buttons. Positon the sweeper in the following heights when transporting and turning: • Transport height (home position) is 33.7 to 38.7 cm (13–1/4 to 15–1/4 inches).
Adjusting the Brush Height Adjust the sweeper so the brush tips slightly touch the surface but do not penetrate the turf. If the brush tips do penetrate the turf, improper debris pickup could result. Refer to the charts below for the recommended sweeper settings.
Figure 19 1. “A” 4. 6 to 13 mm (1/4 to 1/2 inch) 2. “B” 3. “C” 5. Brush direction 1. Position the sweeper on a level surface. 2. Raise the hopper and install the hopper safety support. Refer to Using the Hopper Safety Support (page 23). 3. Loosen the locknut on the height adjustment key (Figure 20) so it can be pulled out approximately 13 mm (1/2 inch). Figure 20 1. Locknut 4. Roller-height adjusting plat 2. Height-adjusting key 5. Roller-scraper adjusting nuts 3. Roller-height adjusting nuts 4.
Adjusting the Front Flap Height Checking the Wheel Lug Nut Torque For best debris pickup results, adjust the front flap (Figure 21) with a 6 mm to 13 mm (1/4 inch to 1/2 inch) clearance between the bottom of the flap and surface. WARNING Failure to maintain proper torque could result in failure or loss of wheel and could result in personal injury.
Using the Controller Time Out The sweeper is equipped with a time-out feature for the control module. The time-out feature is activated after 2-1/2 hours of continuous remote transmitter inactivity. • When in the time-out mode the remote transmitter will not control any function. • To wake the controller in time-out mode: – On Workman models with serial numbers prior to 899999999, unplug and plug the sweeper harness into the vehicle power harness.
Note: To maintain a straight line when sweeping, sight an object in the foreground. 1. Place the machine on a level surface and make sure that it is in the transport position before dumping. • Always try to make a long, continuous run with a slight 2. Press the hopper-dump button for one second, release the button for one second, and press the hopper-dump button again (Figure 27). overlap on the return run.
Inspecting and Cleaning the Machine Switching the Sweeper-Up Mode When sweeping has been completed, thoroughly clean and wash the machine. Air dry the hopper. After cleaning, inspect the machine for possible damage to mechanical components. Performing these procedures ensures that the machine will perform satisfactorily during the next sweeping operation. The sweeper-up button has 2 possible modes; standard and optional.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the wheel lug nuts Every 25 hours • Clean the reel drive area. Every 50 hours • Grease the sweeper. Every 100 hours • Inspect the condition of the tires. • Replace the brush. Every 200 hours • Torque the wheel lug nuts • Replace the front flap. Every 600 hours • Inspect the hopper for damage.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check for unusual operating noises. Check the tire pressure Check hydraulic hoses for damage Check for fluid leaks Check control operation. Check hopper. Clean wrapped material from brush. Check brush wear.1 Lubricate all the grease fittings2 Touch-up any damaged paint 1= .
Lubrication Service Interval: Every 50 hours The sweeper has 11 grease fittings that require lubrication with No. 2 lithium grease. If the machine is operated under normal conditions, lubricate all bearings and bushings immediately after every washing. Lubricate the bearings and bushings daily when operating conditions are extremely dusty and dirty. Dusty and dirty operating conditions could cause dirt to get into the bearings and bushings, resulting in accelerated wear. 1.
Figure 37 Figure 38 Associate the Remote Control and the Base Unit Important: Make sure to read the entire procedure before attempting the association process. 1. LED light 5. Stop 2. Off-set left 6. Sweeper up 3. Sweeper down 7. Off-set right 4. Hopper dump The remote control must establish communications with the base unit before the system can be used. The remote control is associated to the system base unit before leaving the factory. This is done using the associate procedure.
Storage 3. Plug each fresh battery into a terminal cradle observing proper polarity. 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. Note: If the batteries are improperly installed, the unit will not be damaged, but it will fail to operate. 2. Check the tire pressure. Refer to Checking the Tire Pressure (page 22). 4. If you accidentally removed the rubber seal and the steel gasket, replace them carefully into the channel in the handheld remote. 3. Check all fasteners.
Troubleshooting Condition The sweeper is not picking up debris. The sweeper has excessive vibration. Possible Causes Corrective Action The brush is damaged. Replace brush. The brush height is too high. Adjust brush height. See Brush Height Adjustment. The Front flap height is too low or too high. Adjust front flap height. See Front Flap Adjustment Check the bearings on the brush shaft. If they are excessively hot, check the bearings for damage. Replace any damaged bearings.
Entering Diagnostic Mode and Checking the Codes 1. Turn the key to the RUN position. 2. Disconnect the power by separating the vehicle harness from the sweeper harness. 3. Remove the front cover. 4. Pull the tethered cap off the 2 diagnostic, shunt connectors (Figure 40, A). 5. Connect the diagnostic, shunt connectors together (Figure 40, B). Figure 40 6. Connect the vehicle and sweeper wire harness together to power the sweeper. 7.
Resetting the Fault Codes After solving the problem, disconnect and reconnect the diagnostic connectors. The diagnostic light will flash continuously once per second. Exiting Diagnostic Mode 1. Turn the key to the RUN position. 2. Disconnect the power by separating the vehicle harness from the sweeper harness. 3. Disconnect the diagnostic, shunt connectors. 4. Push the tethered cap onto the 2 diagnostic, shunt connectors. 5. Connect the vehicle and sweeper wiring harness together to power the sweeper.
Notes: 34
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
