Form No. 3422-181 Rev A Pro Sweep® Turf Sweeper Model No. 07068—Serial No. 316000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details please see the separate product specific Declaration of Conformity (DOC) sheet. Singapore Electromagnetic Compatibility Certification Electromagnetic Compatibility Domestic: This device complies with FCC Rules Part 15.
Introduction serious injury or death if you do not follow the recommended precautions. This machine is intended to be used by professional, hired operators in commercial applications. The primary function of the machine is to remove debris from large turf areas. The movable tongue provides an offset position for sweeping. g000502 Figure 2 1. Safety-alert symbol Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage.
Contents Storage ................................................................... 33 Troubleshooting ...................................................... 34 Checking Fault Codes ...................................... 34 Entering Diagnostic Mode and Checking the Codes ........................................................... 35 Resetting the Fault Codes ................................ 35 Safety ....................................................................... 5 General Safety ................
Safety • Do not operate the machine without all guards General Safety • Keep the machine a safe distance away from and other safety protective devices in place and working on the machine. bystanders while it is moving. This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Keep children out of the operating area. Never allow children to operate the machine.
decal108-0872 108–0872 1. Crushing hazard of hand—keep hands away from pinch points. decal108-0866 108-0866 1. Warning—stay away from the pivot point of the hitch tongue. decal108-0863 108–0863 1. Crushing hazard, falling object hazard—keep bystanders and vehicles a safe distance away from the machine when the machine is raised. decal110-7999 110-7999 1. Warning decal108-0873 3. The machine must be parked with the attachment in the tow position before raising the machine to dump. 108–0873 1.
decal108-0861 108–0861 1. Warning—read the Operator's Manual, do not operate this machine unless you are trained. 2. Crushing/dismemberment hazard of bystanders—do not carry passengers. 3. Electrical shock hazard, overhead power lines—watch for over head power lines. 4. Loss of control hazard—the maximum load at the machine is 1590 kg (3,500 lb), at the hitch is 114 kg (250 lb), do not drive down slopes. 5. Warning—keep speeds below 24 kmh (15 mph). 6.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 No parts required – Review the machine requirements before you use the machine. 2 No parts required – Remove the tongue and hydraulic cylinder from the shipping position. Hitch tongue Hitch pin Bolt (3/8 x 1-1/4 inch) Nut (3/8-16) Large washer Large nut Square-head set screw Rear actuator tab Bolt (1/2 x 2 inch) Flat washer (0.531 x 0.
Media and Additional Parts Description Use Qty. Operator's Manual 1 Read the manual before operating the machine. CE certificate 1 This document indicates CE compliance. Remote control 1 Use the remote control to operate the machine. utility vehicles. A trailer brake kit is available for direct installation with the Workman vehicle. 1 Note: The trailer brake kit can be adapted to other vehicles with a 12 V brake light source.
1. 3 Note: The hose guides are to be positioned on top of hitch tongue. Installing the Hitch Tongue 2. Insert the hitch pin through the mounting plates and the hitch tongue (Figure 3). 3. Secure the top of the hitch pin to the mounting plate with a bolt (3/8 x 1-1/4 inch) and a locknut (3/8 inch) as shown in Figure 3. 4. Secure the bottom of the hitch pin with a large washer, large nut, and square-head set screw (Figure 3).
5. Loosen the jam nuts securing the proximity switch to the frame and lower the switch until it is 2.6 to 4.0 mm (0.10 to 0.16 inch) from the sensing plate on the hitch tongue (Figure 4). Tighten the jam nuts to secure the adjustment. (0.531 x 0.063), and 4 locknuts (1/2 inch). Position the components as shown in Figure 5. g011261 Figure 5 1. Rear actuator tab 2. g011587 4. Sensing plate 2. Jam nut 5.
5 Installing the Power Wire Harness Parts needed for this procedure: 1 Power wire harness 2 Cable tie 1 Fuse g010992 Figure 8 1. Power wire harness Procedure 1. Disconnect the battery from the vehicle. 2. Attach the power wire harness ring terminal to the ground bolt near the vehicle fuse block. Secure the wire harness to the vehicle in several places with cable ties. Keep the harness away from any hot or rotating components. 3.
Note: Ensure that the machine is parallel with the ground. 6. Connect the machine clevis hitch to the towing-vehicle hitch with the hitch pin and hairpin cotter. 7. Remove the spring pin, rotate the jack up to the storage position, and install the spring pin. 7 Routing and Securing the Hydraulic Hoses and Wire Harness g011257 Figure 9 1. Jack 2. Spring pin Parts needed for this procedure: 4. Jack up the hitch tongue until it is parallel to the ground. 5.
g010997 Figure 12 Front View g030511 Figure 14 1. Cable tie (6) 1. Hydraulic hoses 2. Harness Important: Make sure that the brush rotates in the proper direction (when viewed from the motor end, the brush should rotate clockwise). If the brush is rotating counterclockwise, reverse the hydraulic hose connections. Note: Mark the high-pressure hose with a cable tie to identify the correct hose installation (Figure 15). g011048 Figure 13 Rear View 1. Cable tie (2) g011010 Figure 15 1.
10 Mounting the Windrow Blades Parts needed for this procedure: 1 Blade-mounting assembly 2 Bolt (7/16 x 3-1/4 inches) 4 Small washer (1/2 inch) 1 Large washer 1 Spacer 2 Locknut (7/16 inch) 1 Chain 1 Bolt (3/8 x 1-1/4 inches) 1 Flange nut (3/8 inch) 1 Snap link Procedure 1. Secure the blade mounting assembly to the left end of the machine frame with a bolt (7/16 x 3-1/4 inches), 2 small washers, a large washer, and a locknut (7/16 inch).
g030462 Figure 16 1. Bolt (7/16 x 3-3/4 inches) 8. Windrow blade 2. Small washer (1/2 inch) 9. Spacer 3. Machine frame 10. Bolt (3/8 x 1-1/4 inches) 4. Large washer 11. Chain 5. Blade-mount assembly 12. Flange nut (3/8 inch) 6. Locknut (7/16 inch) 13. Snap link 7.
11 Assembling the Handheld Remote Parts needed for this procedure: 1 Handheld remote 4 Battery (AAA) 6 Small screws Procedure 1. Remove the rubber bands securing the remote halves together, and remove the back cover. 2. Plug each battery into a terminal cradle, observing proper polarity (Figure 17). Note: If you install the batteries improperly, the machine will not be damaged, but it will fail to operate. The cradle is embossed with polarity markings for each terminal. g029817 Figure 17 1.
Product Overview Sweeper Up Button—Standard Mode Controls To raise the machine in standard mode, press the sweeper-up button. The hopper stops at the pre-defined height (Figure 18). Hopper Dump Button • Transport height (home position) is 13-1/4 to 15-1/4 inches. To dump the hopper, press the hopper dump button 2 times (Figure 18). • Turn around height (offset position) is 8-1/2 to 10-1/2 inches.
Diagnostic Light Attachments/Accessories The diagnostic light (Figure 19) is located on the front cover and indicates machine fault codes. After you turn the key to the RUN position, the diagnostic light illuminates for 5 seconds, turns off for 5 seconds, and then begins flashing 3 times a second until you push a button on the handheld remote.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Before Operation Safety • Inspect the area where you will use the machine and remove all objects that the machine could strike. • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics.
Adjusting the Brush Height Adjust the machine so that the brush slightly touches the surface but does not penetrate the turf. Refer to the charts below for the recommended machine settings.
g011012 Figure 20 1. A 4. 6 to 13 mm (1/4 to 1/2 inch) 2. B 3. C 5. Brush direction 1. Move the machine to a level surface. 2. Raise the hopper and install the hopper safety support. Refer to Using the Hopper Safety Support (page 24). 3. Loosen the locknut on the height adjustment key (Figure 21) so it can be pulled out approximately 13 mm (1/2 inch). g011013 Figure 21 1. Locknut 4. Roller-height adjusting plate 2. Height-adjusting key 5. Roller-scraper adjusting nuts 3.
Adjusting the Roller Scraper Checking the Tire Pressure Check the tire pressure daily to ensure that they are inflated properly. Check and ensure that the roller scraper (Figure 21) is adjusted with a 2 mm (1/16 inch) clearance between the scraper and the roller. Loosen the roller scraper adjusting nuts, position the roller as desired, and tighten the nuts. Correct tire air pressure: 86.2 kPa (12.
g030472 Figure 25 1. Controller Using the Controller Timeout Feature g011020 Figure 26 1. Hopper-safety support 3. Pin 2. Storage bracket The machine is equipped with a timeout feature for the control module. The timeout feature is activated after 2-1/2 hours of continuous remote transmitter inactivity. 3. • When in the timeout mode the remote transmitter does not control any function.
During Operation Safety ground, and chock the wheels before removing the machine from the towing vehicle. • The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage. Slope Safety • Wear appropriate clothing, including eye • Review the tow vehicle specifications to ensure protection; slip-resistant, substantial footwear; long pants; and hearing protection. Tie back long hair and do not wear loose jewelry.
Dumping the Hopper Checking the Interlock System DANGER Tip over or electrical shock could cause serious injury or death. CAUTION Safety interlock switches are for your protection. Disconnected or malfunctioning safety interlock switches could allow the machine to operate in an unsafe manner and may cause personal injury. • Never dump the hopper on a slope. Always dump the hopper on level ground. • Dump only in an area clear of overhead wires and other obstructions.
g030465 Figure 29 g011023 CAUTION Figure 30 Dumping the hopper can injure bystanders or pets. 1. Front tie-downs While dumping, keep bystanders and pets a safe distance away from the hopper. Lowering the Hopper To lower the hopper, press the sweeper down button. Note: Ensure that the hopper is in the down position g011024 before you start to tow the machine. Figure 31 1.
3. Plug the 2 wire connections into the existing pigtail connector tethered to the wire harness. 4. Install the cover onto the control module. g030597 Figure 32 1. Location of pigtails 3. Standard-mode pigtail 2. Optional-mode pigtail (tethered to the wire harness) Note: To return to standard mode, install the original pigtail connector. After Operation Safety • Allow the machine to cool before storing the machine in any enclosure.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the wheel lug nuts. Every 25 hours • Clean the brush area. Every 50 hours • Grease the machine. If the machine is operated under normal conditions, lubricate all bearings and bushings immediately after every washing. Lubricate the bearings and bushings daily when operating conditions are dusty and dirty. Every 100 hours • Inspect the condition of the tires.
Notation for Areas of Concern Inspection performed by: Item Date Information Maintenance Safety Lubricating the Machine • Before servicing or making adjustments to the Service Interval: Every 50 hours If the machine is operated under normal conditions, lubricate all bearings and bushings immediately after every washing. Lubricate the bearings and bushings daily when operating conditions are dusty and dirty.
g011026 Figure 34 g011029 Figure 37 g011027 Figure 35 g011030 Figure 38 Associating the Remote Control and the Base Unit Important: Read the entire procedure before performing the procedure. The remote control must establish communications with the base unit before you can use the system. The remote control is associated to the system base unit before leaving the factory using the associate procedure. In situations where it is necessary to re-establish remote control-to-base unit communications (e.
3. Simultaneously press and hold the OFFSET LEFT and OFFSET RIGHT buttons. The LED blinks about once per second. 4. Continue to hold both buttons until the LED begins blinking about twice per second. 5. Release the buttons. 6. Press and hold the OFFSET LEFT button. The LED blinks about twice per second. 7. Continue holding the OFFSET LEFT button and turn the key start to the RUN position. The LED turns solid if the procedure is successful. Note: This could take up to 20 seconds. 8.
Storage 1. Thoroughly clean the machine so that it is free of dirt, leaves, and debris. 2. Check the tire pressure. Refer to Checking the Tire Pressure (page 23). 3. Check all fasteners and tighten them as necessary. 4. Grease all the grease fittings. Wipe off any excess lubricant. 5. Check the condition of the brush and replace it if necessary.
Troubleshooting Condition The machine is not picking up debris. Possible Causes Corrective Action The brush is damaged. Replace the brush. The brush height is too high. Adjust the brush height; refer to Adjusting the Brush Height (page 21). The front flap height is too low or too high. Adjust the front flap height; refer to Adjusting the Front Flap Height (page 23). The machine has excessive vibration. Check the bearings on the brush shaft.
Entering Diagnostic Mode and Checking the Codes 1. Turn the key to the 2. Disconnect the power by separating the vehicle harness from the machine harness. 3. Remove the front cover. 4. Pull the tethered cap off the 2 diagnostic shunt connectors (Figure 41A). 5. Connect the diagnostic shunt connectors together (Figure 41B). RUN position. g030474 Figure 41 6. Connect the vehicle and machine wire harness together to power the machine. 7.
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