Service Manual

Greensmaster 1000 Grooming Reel KitPage 8 11
Reel Bearing Replacement
1. Remove grooming reel (see Reel Removal).
Note: Replace all four ball bearings as a complete set.
2. Check condition of groomer ball bearings and re-
place as necessary.
A. In the bearing housing and belt drive housing,
install outer ball bearing first with the seal facing out.
B. Install both driven pulley spacers into each hous-
ing.
C. Install inner bearing in both housings so they are
flush with the housing inner recess of the housing
(Fig. 11).
3. Install grooming reel (see Reel Installation).
4. Lubricate bearings with No. 2 multipurpose lithium
base grease.
Figure 11
0.020 INCH
(0.51 mm) RECESS
1. Outer ball bearing
2. Bearing housing
3. Driven pulley spacer
4. Inner ball bearing
Figure 12
1
3
4
2
1. Outer ball bearing
2. Bearing housing
3. Driven pulley spacer
4. Inner ball bearing
Figure 13
1
4
3
2
Drive Belt Replacement
1. Park mower on a level surface. Make sure engine
is OFF. Remove high tension lead from the spark plug.
2. Loosen both set screws in the clutch knob. Remove
clutch knob and poly washer from the clutch assembly
(Fig. 6).
3. Remove three socket head cap screws and wash-
ers, then remove belt cover (Fig. 7).
4. Loosen socket head cap screw on the idler block.
Pivot idler to loosen drive belt and remove belt (Fig. 14).
5. Install new drive belt. Tension drive belt and tighten
socket head cap screw (see Drive Belt Tension Adjust-
ment).
6. Secure belt cover to housing with three socket head
cap screws and lock washers (Fig. 7).
7. Reinstall poly washer and clutch knob to the clutch
assembly. Tighten set screws in the clutch knob (Fig. 6).
1. Socket head cap screw
2. Idler
3. Drive belt
Figure 14
3
1
2
Grooming Reel
Kit