Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Special Tools
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Troubleshooting
- Testing
- Traction Circuit Testing - Charge Pressure Test
- Traction Unit Testing - Wheel Motor Efficiency Tests
- Traction Circuit Testing - Piston Pump/Hydrostat Flow and Relief Pressure Test
- Cutting Unit Circuit Testing - Pressure Test
- Cutting Unit Circuit Testing - Reel Motor Efficiency/Case Drain Test
- Cutting Unit Circuit Testing - Reel Motor Cross-Over Relief Pressure Test (Reelmaster 3575-D)
- Cutting Unit Circuit Testing - Proportional Relief Valve (PRV) Pressure Test
- Cutting Unit Circuit Testing - Mow Control Manifold Relief Valve (RV) Pressure Test
- Cutting Unit Circuit Testing - Gear Pump (P1) Flow Test
- Steering/Lift Circuit Testing - Gear Pump (P2) Flow Test
- Steering/Lift Circuit Testing - Lift Relief Valve (RV1) Pressure Test (Reelmaster 3555-D and 3575-D)
- Steering/Lift Circuit Testing - Steering Relief Valve Pressure Test
- Steering/Lift Circuit Testing - Steering Control Valve and Steering Cylinder Test
- Adjustments
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Check Hydraulic Lines and Hoses
- Priming Hydraulic Pumps
- Flush Hydraulic System
- Filtering Closed-Loop Traction Circuit
- Charge Hydraulic System
- Hydraulic Tank
- Radiator and Oil Cooler Assembly
- Hydraulic Pump Assembly
- Neutral Arm Assembly
- Piston Pump/Hydrostat
- Piston Pump/Hydrostat Service
- Gear Pump
- Gear Pump Service
- Front Wheel Motors
- Rear Wheel Motor
- Wheel Motor Service
- Cutting Unit Reel Motor
- Cutting Unit Reel Motor Service (Reelmaster 3550-D and 3555-D)
- Cutting Unit Reel Motor Service (Reelmaster 3575-D)
- Mow Control Manifold
- Mow Control Manifold Service
- Lift Control Manifold
- Lift Control Manifold Service (Reelmaster 3550-D)
- Lift Control Manifold Service (Reelmaster 3555-D and 3575-D)
- Control Manifold Cartridge Valve Service
- Steering Control Valve
- Steering Control Valve Service
- Steering Cylinder
- Steering Cylinder Service
- Front Lift Cylinders
- Rear Lift Cylinders
- Lift Cylinder Service
- 5 - Electrical System
- General Information
- Electrical Schematic
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Adjustments
- Component Testing
- Ignition Switch
- Main Power Relay
- Fuses
- Fusible Links
- Toro Electronic Controller (TEC)
- Parking Brake Switch
- Neutral Switch
- Lower/Raise Joystick Switches
- Reel Enable/Disable Switch
- Mow/Transport Switch
- Seat Switch
- Backlap Switch
- Turn Around Switch (Reelmaster 3555-D and 3575-D)
- Engine Temperature Sender
- Start Relay
- Fuel Stop Solenoid
- Fuel Pump
- Glow Relay
- Hydraulic Solenoid Valve Coils
- Indicator Lights
- CAN-bus Termination Resistors
- Hour Meter
- Oil Pressure Switch
- Worklight Switch
- Service and Repairs
- 6 - Chassis
- 7 - DPA Cutting Units
- 8 - Belt Driven Groomer (Optional)
- 9 - Universal Groomer (Optional)
- 10 - Foldout Drawings
- Electrical Drawing Designations
- Reelmaster 3550-D Hydraulic Schematic
- Reelmaster 3555-D/3575-D Hydraulic Schematic
- Reelmaster 3550-D Electrical Schematic (machine serial numbers below 316000300)
- Reelmaster 3550-D (machine serial numbers above 316000300) Electrical Schematic
- Reelmaster 3555-D/3575-D Electrical Schematic
- Reelmaster 3550--D/3555--D/3575--D Electrical Schematic (Serial Numbers Above 403446001)
- Reelmaster 3550-D (machine serial numbers below 316000300) Wire Harness Drawing
- Reelmaster 3550-D (machine serial numbers below 316000300) Wire Harness Diagram
- Reelmaster 3550--D/3555--D/3575--D (Machine serial number 316000301 to 403446000) Wire Harness Drawing
- Reelmaster 3550-D (machine serial numbers above 316000300) Wire Harness Diagram
- Reelmaster 3550--D/3555--D/3575--D Wire Harness Drawing(Machine serial number 316000301 to 403446000)
- Reelmaster 3550--D/3555--D/3575--D Wire Harness Drawing Serial Numbers 403446001 to 405999999)
- Reelmaster 3550--D/3555--D/3575--D Wire Harness Drawing (Serial Numbers Above 406000000)
Reelmaster 3550−D/3555−D/3575−DHydraulic System Page 4 − 76
Hydraulic Pump Assembly
1. Piston pump
2. Straight hydraulic fitting
3. Cap screw
4. Lock nut
5. 90
o
hydraulic fitting
6. 90
o
hydraulic fitting
7. Tee fitting
8. 90
o
hydraulic fitting
9. 90
o
hydraulic fitting
10. Washer
11. Hydraulic hose
12. Suction hose
13. Flange nut
14. Idler pivot pin
15. Grease fitting
16. Flange nut
17. Retaining ring
18. Cap screw
19. Thrust washer
20. Idler pulley
21. Spacer
22. Torsion spring
23. Idler arm
24. Hose clamp
25. Flange nut
26. Cap screw
27. Flange head screw
28. Pump support
29. Spacer
30. Cap screw
31. Flat washer
32. Spacer
33. Pump mount plate
34. Pump mount spacer
35. Pulley
36. Cap screw
37. Lock washer
38. Taper lock bushing
39. V−belt
40. O–ring
41. O–ring
42. O–ring
43. O–ring
44. O–ring
45. O–ring
46. Flat washer
47. O–ring
48. Hydraulic hose
49. Hydraulic hose
50. Hydraulic hose
51. Hydraulic hose
52. Bushing (2)
53. Gear pump
54. O–ring
55. Flat washer
56. Socket head screw
57. Idler arm spacer
58. Hydraulic hose
Figure 45
25
10
26
27
25
42
43
29
1
44
7
45
34
45
5
8
47
13
33
30
27
3
38
35
37
36
9
24
12
31
30
18
10
20
21
14
16
17
15
41
2
57
22
52
19
40
4
46
11
41
28
23
39
56
55
6
40
53
54
40
77 to 93 ft−lb
(105 to 127 N−m)
27 to 31 ft−lb
(37 to 42 N−m)
90 to 120 in−lb
(10.2 to 13.6 N−m)
FRONT
RIGHT
32
51
48
49
50
Blue Loctite
(tighten in 3 equal steps)
58