Service Manual

Reelmaster 5010 Series
DPA Cutting Units
Page 7 − 41
Assembly (Figs. 45 and 46)
NOTE: Use of a press is recommended to assemble
the roller. If a press is not available, a soft face hammer
can be used with the special tools to assemble the roller.
1. Use installation tool TOR4065 and handle TOR4073
to install inner oil seal into each end of roller tube. Apply
grease to ID of seal after installation.
2. Install bearings into roller tube:
A. Use tool TOR4066 and handle TOR4073 to
install bearing into one end of roller.
B. Install roller shaft from opposite end of roller. Be
careful not to damage the inner oil seals when instal-
ling shaft.
C. Put roller in a vertical position and support shaft
and installed bearing with tool TOR4067.
D. Use tool TOR4067 to install second bearing.
3. Use tool TOR4068 to install inner seal.
4. Use tool TOR4069 to install outer seal.
5. Install retaining ring.
6. Use tool TOR4071 to install outer oil seal.
7. Use tool TOR4067 to install roller washer.
8. Put opposite end of roller facing up and support bot-
tom end with tool TOR4067. Repeat steps 3 through 7.
9. Use a hand operated grease gun and No. 2 general
purpose lithium base grease to lubricate bearings until
grease appears at roller washer. Wipe off excess
grease.
DPA Cutting
Units