Service Manual

ServicingtheCrossTraxAWDControlManifoldAssembly
g186173
Figure162
1.Sealkit(2each)5.O-ring9.Orice(0.040)
2.Checkvalve(2each)6.#8zero-leakplug
10.AWDcontrolmanifold
3.O-ring(3each)7.#4zero-leakplug(2each)11.Bi-directionalreliefvalve
4.#6zero-leakplug(3each)8.O-ring(2each)
12.Sealkit
Forthecontrolmanifoldserviceprocedures;refertoServicingaControlManifold
CartridgeValve(page6–199).RefertoFigure162forCrossTraxAWDcontrol
manifoldcartridgevalveandpluginstallationtorque.
Note:Donotadjustthebi-directionalreliefvalve(item11inFigure162).
Note:TheCrossTraxAWDcontrolmanifoldusesseveralzero-leakplugs.These
plugshaveataperedsealingsurfaceontheplugheadthatisdesignedtoresist
vibrationinducedplugloosening.Thezero-leakplugsalsohaveanO-ringasa
secondaryseal.Ifzero-leakplugremovalisnecessary,lightlyraptheplughead
usingapunchandhammerbeforeusinganallenwrenchtoremovetheplug:the
impactwillallowplugremovalwithlesschanceofdamagetothesocketheadof
theplug.Wheninstallingtheplugsintothecontrolmanifold;torquetheplugs
tothevaluesidentiedinFigure162.
HydraulicSystem:ServiceandRepairs
Page6–186
Reelmaster
®
5410/5510/5610Series
15216SLRevD