Service Manual

InstallingtheEngine(continued)
C.Theenginewireharnesspowercabletothebatteryclampthroughthe
cordgripandtightenthecordgrip(Figure39).
D.Thenegativebatterycable,enginewireharnessgroundcableandframe
toenginegroundcableattheengineblock(Figure40).
g190801
Figure41
1.Hydraulicpumpdriveshaft4.Glowrelay
2.EGRrelay
5.Mainpowerrelay
3.Startrelay
E.Theenginewireharnessconnectorstothemainpower,glow,start,and
EGRrelays(Figure41).
F.Theenginewireharnessconnectortothefuelpump.
G.The2enginewireharnessconnectorsfromtheengineECU.
7.Usethenotesthatyourecordedduringremoval,securethewireswithcable
tiesinproperlocations.
8.Removeallofthecoversandplugsfromthehosesandengineopeningsthat
youplacedwhileremovingtheengine.Connectthehosestotheengine:
A.Usethelabelsthatyouattachedduringremovaltocorrectlyconnectthe
fuelsupplyandreturnhosestothefuellterontheengine(Figure38).
Securethefuelhoseswiththehoseclamps.
B.Connecttheupperandlowerradiatorhosestotheengine.Securethe
radiatorhoseswiththehoseclamps.
9.Installtheaircleanerassembly;refertoInstallingtheAirCleanerSystem
(page4–14).
10.Installtheexhaustsystemtothemachine;refertoInstallingtheExhaust
System(page4–17).Ensurethattheexhausttubehas9.5mm(0.375inch)
clearancewithtailpipeguardinalldirectionsafterassembly.
11.Ensurethattheradiatordraincockisclosedandlltheradiatorandreservoir
withcoolant.
12.Connectboththebatterycablestothebattery.First,connectthepositive
batterycableandthenthenegativebatterycable;refertoServicingthe
Battery(page7–125).
Reelmaster
®
5410/5510/5610Series
Page4–31
YanmarDieselEngine:ServiceandRepairs
15216SLRevD