Service Manual

TableofContents
Preface................................................................................................................5
Chapter1:Safety............................................................................................1–1
SafetyInstructions.......................................................................................1–2
JackingInstructions.....................................................................................1–6
SafetyandInstructionalDecals....................................................................1–7
Chapter2:SpecicationsandMaintenance....................................................2–1
Specications...............................................................................................2–2
TorqueSpecications...................................................................................2–5
ShopSupplies............................................................................................2–10
SpecialT ools..............................................................................................2–12
Chapter3:KubotaDieselEngine....................................................................3–1
Specications...............................................................................................3–2
GeneralInformation.....................................................................................3–5
Adjustments..................................................................................................3–6
ServiceandRepairs.....................................................................................3–8
Chapter4:YanmarDieselEngine....................................................................4–1
Specications...............................................................................................4–2
GeneralInformation.....................................................................................4–6
ServiceandRepairs...................................................................................4–12
Chapter5:KubotaGasolineEngine................................................................5–1
Specications...............................................................................................5–2
GeneralInformation.....................................................................................5–4
ServiceandRepairs.....................................................................................5–6
Chapter6:HydraulicSystem...........................................................................6–1
Specications...............................................................................................6–4
GeneralInformation.....................................................................................6–6
HydraulicSchematics.................................................................................6–17
HydraulicFlowDiagrams(5410/5410-D/5510/5510-D/5610)......................6–20
HydraulicFlowDiagrams(5610-D).............................................................6–32
SpecialT ools...............................................................................................6–44
Troubleshooting..........................................................................................6–50
TestingtheHydraulicSystem......................................................................6–56
ServiceandRepairs.................................................................................6–145
Chapter7:ElectricalSystem...........................................................................7–1
GeneralInformation.....................................................................................7–3
SpecialTools.................................................................................................7–7
InfoCenterDisplay........................................................................................7–9
Troubleshooting..........................................................................................7–26
ElectricalSystemQuickChecks..................................................................7–44
Adjustments................................................................................................7–46
TestingtheElectricalComponents..............................................................7–54
ServiceandRepairs.................................................................................7–120
Chapter8:Chassis..........................................................................................8–1
Specications...............................................................................................8–2
GeneralInformation.....................................................................................8–3
SpecialTools.................................................................................................8–4
ServiceandRepairs.....................................................................................8–5
Chapter9:CuttingUnit....................................................................................9–1
Specications...............................................................................................9–2
GeneralInformation.....................................................................................9–4
SpecialTools.................................................................................................9–5
AftercutAppearance...................................................................................9–10
Adjustments................................................................................................9–13
ServiceandRepairs...................................................................................9–17
Chapter10:BeltDrivenGroomer(Optional)..................................................10–1
GeneralInformation...................................................................................10–2
Preface
Page8
Reelmaster
®
5410/5510/5610Series
15216SLRevE