Service Manual

Cutting Units
Model 03506 & 03509
Rev. A
Model 03506, S/N 80001 - 209999999
Model 03509, S/N 80001 - 209999999
Reelmaster 5200-D/5400-D Page 8 - 1 Cutting Units
(Model 03506, S/N 80001 - 209999999)
(Model 03509, S/N 80001 - 209999999)
Chapter 8
Cutting Units
Table of Contents
Note: For cutting unit Models 03527 & 03528, see Chapter 8.1 “Cutting Units” in this manual.
SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 4. . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment Summary and Check List 6. . . . . . . . . .
Reel Bearing Adjustment and Service 7. . . . . . . . . .
Adjust Bedknife to Reel 8. . . . . . . . . . . . . . . . . . . . . .
Level Front Roller to Reel 9. . . . . . . . . . . . . . . . . . . .
Adjust Height-of-Cut 10. . . . . . . . . . . . . . . . . . . . . . . .
Adjust Front Shield Height 11. . . . . . . . . . . . . . . . . . . .
Adjust Cutoff Bar 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Lock-up Roller 12. . . . . . . . . . . . . . . . . . . . . . .
Adjust Lift Arm Down Pressure 13. . . . . . . . . . . . . . .
SERVICE AND REPAIRS 14. . . . . . . . . . . . . . . . . . . . .
Cutting Unit Removal and Installation 14. . . . . . . . .
Backlapping 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bedbar Removal and Installation 17. . . . . . . . . . . . .
Bedknife Replacement and Grinding 18. . . . . . . . . .
Prepare Reel for Grinding 19. . . . . . . . . . . . . . . . . . .
Reel Removal and Bearing Replacement 20. . . . . .
Traction Unit Lift Arm Spring Replacement 21. . . .