Service Manual

Rev. E
Reelmaster 5200-D/5400-DHydraulic System Page 4 - 74
Hydraulic Control Manifold
1. O-ring
2. 90_ hydraulic fitting
3. O-ring
4. Hydraulic hose
5. Straight hydraulic fitting
6. Control manifold
7. O-ring
8. Not used
9. O-ring
10. 45_ hydraulic fitting
11. Test port fitting
12. Test port cap
13. O-ring
14. Hydraulic hose
15. Not used
16. Not used
17. Straight hydraulic fitting
18. O-ring
19. Not used
20. 90_ hydraulic fitting
21. Hydraulic fitting
22. O-ring
23. 90_ hydraulic fitting
24. Hydraulic hose
25. 90_ hydraulic fitting
26. O-ring
27. Hydraulic hose
28. Cap screw
29. Lock washer
30. Hydraulic hose
31. Flow control valve
32. 90_ hydraulic fitting
33. Hydraulic hose
34. Not used
35. Hydraulic hose
36. Not used
37. Hydraulic hose
38. Hydraulic tube
39. Hydraulic tube
40. Straight hydraulic fitting
Figure 97
FRONT
RIGHT
31
32
33
17
35
37
13
2
9
4
5
6
9
10
14
20
24
25
26
27
28
29
30
13
9
12
11
7
13
7
1
13
2
9
17
18
7
18
18
40
18
9
40
13
39
7
7
20
7
7
11
12
14
13
13
38
21
22
23
3
3
Removal
Note: The ports on the manifold are marked for easy
identification of components. Example: R1 is the reel cir-
cuit relief valve and P1 is a gear pump connection port.
(See Hydraulic Schematics to identify the function of the
hydraulic lines and cartridge valves at each port).
1. Read the General Precautions for Removing and
Installing Hydraulic System Components at the begin-
ning of the Service and Repairs section of this chapter.
2. Disconnect electrical connectors from the solenoid
valves.
3. Remove hydraulic manifold from the frame (Fig. 97).
Installation (Fig. 97)
1. Install manifold to the frame (Fig. 97).
2. Connect electrical connectors to the solenoid valves
(see Hydraulic Valve Solenoids in Chapter 5 - Electrical
System).