Installation Guide

MK2 INSTALLATION INSTRUCTIONS
(U120110KR / U1212121K / U130925K / U121212OK / U130924K)
Conversion from ballast to direct AC power
2014-09-24 (11-01586-A)
164 Indusco Court Troy, Michigan 48083-4641 USA
1-844-TOGGLED [e-mail] toggled.com
• WARNING – Risk of re or electric shock. LED Retrot Kit installaon
requires knowledge of luminaires electrical systems. If not qualied, do
not aempt installaon. Contact a qualied electrician.
• WARNING – Risk of re or electric shock. Install this kit only in the
luminaires that have the construcon features and dimensions shown in
the photographs and/or drawings.
• Do not make or alter any open holes in an enclosure of wiring or electrical
components during kit installaon.
• WARNING – To prevent wire abrasion, do not expose wiring to edges of
sheet metal or other sharp objects.
• WARNING – To avoid potenal re or shock hazard, do not use this
retrot kit in luminaires employing shunted bi-pin lampholders.
• WARNING – This xture must be grounded and installed in accordance
with local and naonal electrical codes, by a person familiar with the
construcon and operaon of the product and the hazards involved.
• Note: Shunted lampholders are found only in uorescent luminaires with
Instant-Start ballasts. Instant-Start ballasts can be idened by the words
“Instant Start” or “I.S.” marked on the ballast. This designaon may be in
the form of a statement pertaining to the ballast itself or may be combined
with the marking for the lamps with which the ballast is intended to be
used, for example F40T12/IS. For more informaon, contact TOGGLED.
• Installers should not disconnect exisng wires from lampholder terminals to
make new connecons at lampholder terminals. Instead installers should cut
exisng lampholder leads away from the lampholder and make new electrical
connecons to lampholder lead wires by employing applicable connectors.
• This device is not intended for use with emergency exits.
• This device is not intended for use with dimmers.
IMPORTANT! Installaon of TOGGLED LED tubes requires modicaon of the
wiring within the exisng uorescent xture. Please follow the specic instrucons
below. If you have any quesons or comments, please feel free to contact
1-844-TOGGLED.
THIS KIT INCLUDES:
(1) Installaon Instrucon Booklet
(1) MK2m lamp (U120110TR, U1212121T, U130925T, U1212120T, or U130924T)
(2) UL listed wire nuts
(1) UL listed G13 lampholder
(1) Fixture modicaon label
This device complies with part 15 of the FCC rules. Operaon
is subject to the following two condions: (1) This device
may not cause harmful interference, and (2) this device must
accept any interference received, including interference
that may cause undesired operaon. Unauthorized changes
or modicaons to this device may result in a void in
compliance of part 15 of the FCC rules.
4XB9
LED RETROFIT CONVERSION: FOR USE ONLY WITH THE
PRODUCTS DESCRIBED AND INSTALLED IN ACCORDANCE
WITH THESE INSTALLATION INSTRUCTIONS PROVIDED
WITH THIS RETROFIT KIT.
TOGGLED is an company
FIXTURE RETROFIT INSTRUCTIONS
WARNING - To avoid shock or re hazard, turn o power to the xture at
the appropriate breaker or fuse panel.
STEP 1: Verify the voltage rang of the MK2m product (120-277Vac) matches the
voltage of the xture circuit.
STEP 2: Remove old uorescent lamps and remove the ballast cover.
STEP 3: Cut all wires aached to the ballast(s) as close to the ballast(s) as possible.
Leave the ballast(s) in place.
Note: TOGGLED MK2m lamps are powered from a single-end (designated with the
product label or markings) and require the use of non-shunted lampholders.
If the lampholders are shunted, replace them with the non-shunted lampholders
supplied with the lamp(s). See "Shunted Lampholder Replacement" below.
STEP 4: Connect one wire from each lampholder at one end of the xture to line
(black) and separately connect the other wire to neutral (white). At the opposite end
of the xture, cut all wires from the lampholders.
Note: Ensure the xture is and remains grounded aer the retrot process.
STEP 5: Reinstall any removed wiring covers and ballast covers.
STEP 6: Ax the included xture-modicaon label to the newly retroed xture. To indi-
cate which end is powered, place the label on the ballast cover nearest the powered end.
STEP 7: Install the new TOGGLED MK2m lamp(s). Be sure to install the lamp in the
proper orientaon (the end with the product labels/markings should be connected
to the AC wired lampholders).
SHUNTED LAMPHOLDER REPLACEMENT
STEP 1: Remove any brackets or covers holding
the shunted lampholders in place.
STEP 2: Cut any wires aached to the shunted
lampholders. Be careful to cut the wires as close to
the shunted lampholders as possible. You will need
to reuse this wire.
STEP 3: Strip wires according to the strip gauge on the
new lampholders. If a gauge is not available, strip wires
3/8" [9.5mm].
STEP 4: Insert 1 wire on each side of each lampholder
as indicated below.
STEP 5: Reinstall the lampholders and any removed
covers or brackets.
Catalog
Number
Lamp
Length
Lamp
Power
Fixture Type Min. Fixture
Dimensions
Max. Qty.
Lamps
U120110KR 48" 18.8W Recessed (IC)*
Surface*
Surface Wet (Sealed Lens)
24" x 48"
24" x 48"
14" x 51"
4
4
6
U1212121K
48" 23.5W Recessed (IC)* Surface*
Surface (No Lens)
24" x 48"
24" x 48"
16" x 48"
4
4
8
U130925K
48" 15.3W Recessed (IC)* Surface* 24" x 48"
24" x 48"
4
4
U1212120K
24" 11.0W Recessed (IC)* Surface* 24" x 24"
24" x 24"
4
4
U130924T
36" 14.0W Surface* 36-⅛" x 6-¾" 2
* Lamps are rated for both open and closed xtures
Symptom Cause Remedy
No light from
LED tube(s)
when powered
on
LED Tube installed
backwards
Ensure lamp is installed with label nearest the wired (powered)
end of the xture
Fixture wired
improperly or
loose connecons
exist
• Check wiring with schemac in provided installaon instrucons
• Check wire-nuts for loose connecons
• Check lampholder(s) at powered end of fxture to ensure both
lamp pins are recieving 120-277VAC
Faulty LED tube Contact TOGGLED (1-844-864-4533)
Circuit breaker
detects a fault
condion when
light switch
turned on
Shunted Lamp
-
holders installed
Replace exisng lampholders with included replacement non-
shunted lampholders. Follow above installaon instrucons.
Fixture wired
improperly
• Check wiring with schemac in provided installaon instrucons
• Check wire-nuts for loose connecons
• Check lampholder(s) at powered end of fxture to ensure both
lamp pins are recieving 120-277VAC
Only half of
the LED tube is
lighng up
Faulty LED tube Contact TOGGLED (1-844-864-4533)
All other issues Unknown Contact TOGGLED (1-844-864-4533)
Fixtures may contain one or more lamps. See the table
below about intended retrofit fixtures and quantities
TROUBLESHOOTING