GB GENERATORS ENERGY 2510G USER'S OPERATING INSTRUCTION AND INSTALLATION MANUAL GB 1 INDEX Energy 2500 G v. 001 – February 2011 Vers.
GB INDEX 1 FOREWORD .................................................................................................................................... 5 1.1 Purpose and scope of this manual ............................................................................................. 5 1.2 Symbols and Definitions ............................................................................................................. 5 1.3 General Information ..........................................................
GB 7.4.2 7.4.3 7.4.4 7.4.5 Air filter maintenance ......................................................................................................... 22 Spark plug maintenance .................................................................................................... 23 Voltage adjustment ............................................................................................................ 23 ADJUSTING THE CHOKE …………………….………..………………………………………23 8 ROUTINE MAINTENANCE SCHEDULE ..........
GB Via E. Majorana , 49 48022 Lugo (RA) ITALY "CE" COMPLIANCE STATEMENT Under Machine Directive 89/392/ EEC, attachment II A We hereby represent that the generating set - the data concerning which are specified below - has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety. This statement shall no longer be valid if any changes are introduced in the machine without our written approval.
GB 1 FOREWORD 1.2 Symbols and Definitions Refer carefully to this manual before performing any operation on the power generator set. "Graphic safety symbols” have been employed in this booklet to identify different levels of danger or important information. 1.1 Purpose and scope of this manual This manual has been drawn up by the Manufacturer in order to provide basic information and instructions for performing every operation for servicing and using the generating set in a proper and safe manner.
GB 2 GENERATING SET IDENTIFICATION DATA 2.1 Components (Fig. 1) 1 2 3 4 5 6 7 8 9 10 11 12 Sound-proofing casing Supporting brackets Access door Access door closure Technical features sticker Anti-vibration support Anchoring bracket Electronic control panel Gas pipe and cable outlet block Sliding surface locking screw Fuel pipe Sliding surface all out locking screw 6 7 8 9 10 11 12 Frequency Maximum electric power Maximum current Rated voltage 230V AC Current delivered at 12V/DC Weight Bar code 2.
GB 2.4 Technical specifications ENERGY 2510 G ENGINE Type Engine Displacement Bore x Stroke Max Fuel Consumption Fuel supply Ignition system Spark plug Oil sump capacity Speed governor Single cylinder, 4 stroke LPG, overhead valves, air cooling Yamaha MZ 175 GAS 171 66 x 50 0.8 cm mm kg/h 3 LPG or Propane pure when it is cold Electronic BPR4ES 0.
GB 3.3 Handling The generating sets, complete with their packaging, can be handled using common lifting and transport vehicles. The boxes are provided with spacers in order to allow for the introduction of pallet truck forks. During lifting and transport, comply with accident prevention and safety regulations. Use lifting and transport equipment with a capacity greater than the load to be lifted. The ENERGY 2510 G generating sets are provided with anchoring brackets with extra vibration dampers (Fig.
GB 4.2.2 Floor fastening The package contains a drilling jig, which allows the generator bearing surface to be prepared quickly, fig. 7. Place a spongy, heatresistant gasket around the outlet opening of the exhaust pipe. The gasket height must reach the bottom of the generator and has the purpose of preventing hot air from spreading inside the generator compartment. The brackets of the generator must be moved in order to fasten the Energy 2510 G on the bearing surface.
GB The generator can now be located on the previously drilled surface (fig.7) using the suitable vibration-damping cylinders (fig. 10 ref. 1) and spacers (fig. 10 rif.2) 4.4 4.3 Wiring connection instructions By using the special key to open the lock, remove the front door. Then remove the bottom surface locking screws (Fig. 11 Ref. 2) on both sides. Take out the bottom surface with the engine all the way to the mechanical stop (Fig. 12).
GB Always fit a 100 A fuse onto the positive cable connecting the generating set to the positive pole of the battery. 4.5 Electric Load connection To connect loads to the power generating set, use a three-pole cable up to the applicable standards in force. The correct cross section is shown in Table 1. Table 1 2 Model Sect. mm line 230 V Cable leng. Lgth < 6 m Cable leng Lgth. > 6 m 2500B 2.
GB 4.6 Auxiliary electric cable connection 4.9 FASTENING the pressure reducer All 3 auxiliary cables to connect are equipped with a polarized connector. One cable is necessary for generator operation, while the other 2 are optional cables. • Cable from the generating set to the control panel (mandatory). It is included in the standard supply and is 5 metres long. Check that its length is sufficient to cover the chosen rout between the generating set and the control panel.
GB Remember that the pressure reducer must NOT be installed in the body interior. Moreover, it should be located in a well-ventilated area. No pressure reducing device should be placed between the Telair reducer (Fig. 15 Ref. 4) and the gas bottle. The gas hose (Fig. 15 Ref. 5) which directly connects the pressure reducer and the gas bottle (Fig. 15 Ref. 3) is not supplied. For this connection, the installer will use a suitable type-approved hose which is equipped with the suitable fittings.
GB 4.12 Connecting an additional silencer To further reduce the generating set operating noise, an (optional) additional silencer can be installed externally. The additional silencer kit code 02482 consists of: • A silencer code 02019 (Fig.21 Ref.1). • A one-metre long section of flexible steel tubing code 00433 (Fig.21 Ref.2). • Two connection fastening clamps code 00543 (Fig.21 Ref.3). • One hose coupling code 03645 (Fig.21 Ref. 4).
GB Now remove all the flame trap parts (Fig.23 Ref. 2 – 3 – 4 – 5) from the muffler (Fig.23 Ref. 1). After introducing the coupling code 03645 (Fig. 24 Ref. 2) into the muffler terminal (Fig.24 Ref. Now insert the hose code 00433 (Fig.25 Ref. 5) on the coupling (Fig.25 Ref. 3). Lock the hose with the clamp code 00543 (Fig. 25 Ref. 4). 1), drill a small hole in the muffler terminal - large enough to accept a self-tapping screw to lock the muffler terminal (Fig.25 Ref. 2). Vers.
GB Fix the flexible hose (Fig.26 Ref.2) to the silencer terminal on the inlet side (Fig.26 Ref.1) by using the other supplied clamp (Fig.26 Ref.3). • Connect the two wires of the 230 V line of the • • • • • generating set to the PINS 1 - 3. Connect the user line to the PINS 7 - 9. Connect the outside line to the PINS 6 – 4. Jumper the PINS 4 – A. Jumper the PINS 6 – B. Connect all the grounding cables together Electric connections to the generating set should be carried out by skilled electricians only.
GB 5.1 Machine safety The generating sets come with perfectly sealed casings, so there is no danger of contact with any moving or high temperature parts or with live cables. The doors open with a lock and key. The keys must not be left within the reach of children or inexperienced persons. The generating sets must only and exclusively be used with their doors shut. Remove any flammable substance (for example: petrol, paints, solvents, etc.) from near the generating sets.
GB 7 8 9 10 Engine oil change indicator Fuel warning light Display time changeover switch Reset Set the startup switch (Fig.30 Ref.1) to its “ON” position. The message “WAIT” will be displayed for 8 seconds. After this time, the electronic control panel will start the first automatic procedure for starting up the generating set. If the engine starts up at the end of this phase, the “generator running” indicator light (Fig.30 Ref.6) will start to flash.
GB 6.5 Control and alarm functions (Fig. 30) 2 Display: when the generating set has started up, the total running hours will be displayed. Press the key provided below the control panel display unit (Fig.30 Ref.9) to display the number of generating set operation hours since the latest engine oil change. 3 High temperature indicator: this warning light will light up when the temperature of the generating set goes over its safety value; the engine will stop at the same time.
GB the electronic control panel will turn off the generating set. Setting the switch to the automatic position after turning the control panel on sets the generating set in stand-by mode and does NOT activate the automatic function. 9 10 11 12 13 Hour or voltmetric changeover switch button Reset Battery charged indicator Automatic function indicator AUTO/MAN switch for the automatic or manual function 6.
GB 7.2 Maintenance not requiring specialised personnel To perform this kind of service, it will be necessary to open the generating set door. The following precautions must therefore be taken: 1 The generating set must not be in operation, and all its parts must be cold 2 Let the generating set cool off. 3 Turn the selector switch to the position "ON" (manual) (Fig.31 Ref.2) N.B. Remember to switch the selector switch to "OFF" (automatic) after completing the required checks. 7.
GB Spent oil should not be disposed freely in the environment but taken to special disposal centres carrying out disposal and/or recycling in compliance with the applicable law provisions in force in the country of use. 7.4.2 Air filter maintenance Undo the special cap on the soil sump (Fig.34 Ref.1) which can be reached through a special hole under the sound-proofing case (Fig.35 Ref. 2) and allow all the contained oil to be drained to a collecting tank.
GB thoroughly. Let the filter cartridge dry out completely, then dip it in clean engine oil. Squeeze out carefully any excess oil. Replace the cartridge only if visibly worn out. The spark plug must be tightened firmly. A badly positioned spark plug may become very hot and damage the engine. 7.4.3 Spark plug maintenance For both models of generating sets, use spark plug models BP6ES, BPR6ES (NGK), W20EP-U, W20EPR-U (ND) or else spark plugs made by other manufacturers but compatible with the above.
GB The choke operates at 1 and the 3 rd attempt to start and has a response time of 2 sec. If you want to vary the operating time of action as in Fig. 39 - 40 - 41. The adjustment can vary from 1 to 3 seconds 8 ROUTINE MAINTENANCE SCHEDULE ROUTINE MAINTENANCE SCHEDULE To be performed after the period of time or the number of running hours listed here, whichever the earlier.
GB NOTES: (1) Clean more frequently if you use it in a very dusty environment. (2) These operations must be performed by specialised personnel only. 9 PROLONGED INACTIVITY When the generator remains idle for at least three weeks, old unleaded petrol sediments could build up inside the carburettor.
GB GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manufacturing faults and defects. The right to warranty cover for new engines is valid for a period of 24 months from the time of handing over to the end user, or for a maximum of 1000 operating hours, whichever limit is reached first. In all cases the warranty period shall end no later than 26 months (28 months if delivered outside of Europe) after ex factory delivery.
GB WIRING DIAGRAM ENERGY 2510 G Vers.
14 15 16 17 18 19 20 21 22 23 24 25 A Electronic control panel connector Startup relay Electronic control board Gas wiring connector Rotor Alternator Stator Condenser Power connection terminal board Thermal switch Diode bridge Alternator Connector 2 3 4 5 6 7 8 9 10 11 12 13 Pos. Electronic control panel Description 1 Pos.
GB DRAWING FOR SPARE PARTS LIST ENERGY 2510 G Vers.
GB 30 Energy 2510 G Vers.
GB Vers.
GB Pos. Code Q.tà 1 04697 N. 1 2 04759 01258 1 mt 4 02126 N. 1 5 04545 N. 1 6 03906 N. 1 7 03907 N. 1 8 03905 N. 1 9 03904 N. 1 10 03903 N. 1 11 04546 N. 1 12 00524 N. 1 13 00653 N. 1 14 01251 N.
GB Pos. Code 16 01833 17 01827 Q.tà N. 1 N. 1 18 01061 N. 1 19 01178 N. 1 20 02058 N. 2 21 02057 N. 1 22 01177 N.
GB Pos. Code Q.tà 32 00967 N. 4 33 04255 N. 4 34 02316 N. 2 35 01772 N. 2 36 02644 N. 4 37 03103 N. 4 38 04465 N. 2 39 04547 N. 2 40 03789 N. 1 44 03799 optional 43 03798 optional 42 03797 N. 1 optional 41 03796 45 00093 N.
GB Pos. Code 47 04220 Q.tà N. 1 49 04218 N. 1 50 01607 N. 1 51 01605 N. 1 53 03854 54 05076 55 03779 N. 1 N. 1 N. 2 N. 1 57 02688 N. 1 58 03440 N. 3 59 03853 N. 1 Vers.
GB Pos. Code Q.tà 61 03714 N. 1 62 01091 N. 4 63 02050 N. 1 64 02051 N. 1 65 04244 N. 1 66 00299 N. 1 67 04243 N. 1 68 03729 N. 1 69 01023 N. 1 70 01431 N. 1 71 01432 N. 1 72 00980 73 02115 N. 1 N. 1 74 02743 N. 1 75 01409 N.
GB Pos. Code Q.tà 76 02812 N. 1 77 02060 N. 1 78 02271 N. 1 79 05082 N. 1 80 04042 N. 1 81 00931 N. 4 82 05570 N. 1 84 00931 N. 1 85 00478 N. 1 86 01936 N. 1 87 00810 N. 1 88 01351 N. 1 89 03834 N. 1 90 01128 N. 1 91 02314 N. 1 92 01344 N. 1 Vers.
GB Pos. Code Q.tà 93 02292 N. 1 94 04548 N. 1 95 05079 N. 1 96 05080 N. 1 97 03423 98 03422 N. 1 99 03855 N.
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