GB GENERATORS ENERGY 2510B USER'S OPERATING INSTRUCTION AND INSTALLATION MANUAL GB INDEX 1 Energy 2510 B v. 002 – April 2015 Vers.
GB INDEX 1 FOREWORD ................................................................................................................................... 5 1.1 Purpose and scope of this manual ............................................................................................ 5 1.2 Symbols and Definitions............................................................................................................ 5 1.3 General Information ...............................................................
GB 7.4.1 Engine oil replacement .................................................................................................. 22 7.4.2 Air filter maintenance ....................................................................................................... 23 7.4.3 Spark plug maintenance................................................................................................... 23 7.4.4 Output voltage adjustment ...............................................................................
GB Via E. Majorana , 49 48022 Lugo (RA) ITALY "CE" COMPLIANCE STATEMENT Under Machine Directive 2006/42/CE, attachment II A We hereby represent that the generator-set, the data concerning which appear below, has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety. This statement shall not be valid any longer if any changes are made on the machine without our written approval.
GB 1 FOREWORD 1.2 Symbols and Definitions Refer carefully to this manual before performing any operation on the power generator set. "Graphic safety symbols” have been employed in this booklet to identify different levels of danger or important information. 1.1 Purpose and scope of this manual This manual has been drawn up by the Manufacturer in order to provide basic information and instructions for performing every operation for servicing and using the generating set in a proper and safe manner.
GB 2 GENERATING SET IDENTIFICATION DATA 2.1 Components (Fig. 1) 1 2 3 4 5 6 7 8 9 10 11 12 7 8 9 10 Rated voltage 230V AC Current delivered at 12V/DC Weight Bar code Sound-proofing casing Supporting brackets Access door Access door closure Technical features sticker Anti-vibration support Anchoring bracket Electronic control panel Gas pipe and cable outlet block Sliding surface locking screw Fuel pipe Sliding surface all out locking screw 2.
GB 2.4 Technical specifications ENERGY 2510 B ENGINE Type Engine Displacement Bore x Stroke Max Fuel Consumption Fuel supply Ignition system Spark plug Oil sump capacity Speed governor Single cylinder, 4 stroke petrol, overhead valves, air cooling Yamaha MZ 175 171 66 x 50 1.2 l/h Lead-free petrol Electronic BPR4ES 0.6 Automatic with centrifugal weights cm mm 3 litres 2510 B ALTERNATOR Synchronous, single phase, self-adjusting, two poles, brushless 2.
GB 3.3 Handling The generating sets, complete with their packaging, can be handled using common lifting and transport vehicles. The boxes are provided with spacers in order to allow for the introduction of pallet truck forks. During lifting and transport, comply with accident prevention and safety regulations. Use lifting and transport equipment with a capacity greater than the load to be lifted. dampers and a fuel filter to be fitted along the generator feeding pipe.
GB 4.2.2 Floor fastening The package contains a drilling jig, which allows the generator bearing surface to be prepared quickly, fig. 7. Place a spongy, heatresistant gasket around the outlet opening of the exhaust pipe. The gasket height must reach the bottom of the generator and has the purpose of preventing hot air from spreading inside the generator compartment. The brackets of the generator must be moved in order to fasten the Energy 2510B on the bearing surface.
GB The generator can now be located on the previously drilled surface (fig.7) using the suitable vibration-damping cylinders (fig. 10 ref. 1) and spacers (fig. 10 rif.2) 4.4 Battery connection 4.3 Wiring connection instructions By using the special key to open the lock, remove the front door. Then remove the bottom surface locking screws (Fig. 11 Ref. 2) on both sides. Take out the bottom surface with the engine all the way to the mechanical stop (Fig. 12).
GB Always fit a 100 A fuse onto the positive cable connecting the generating set to the positive pole of the battery. 4.5 Electric Load connection To connect loads to the power generating set, use a three-pole cable up to the applicable standards in force. The correct cross section is shown in Table 1. Table 1 2 Model Sect. mm line 230 V Cable leng. Lgth < 6 m Cable leng Lgth. > 6 m 2510B 2.
GB 4.6 Auxiliary electric cable connection All 3 auxiliary cables to connect are equipped with a polarized connector. One cable is necessary for generator operation, while the other 2 are optional cables. • Cable from the generating set to the control panel (mandatory). It is included in the standard supply and is 5 metres long. Check that its length is sufficient to cover the chosen rout between the generating set and the control panel. Optional cables in longer sizes are also available.
GB As is shown in the figure, fuel coming from a tank K fitting is taken in by suction by the pump G via a hose H and then fed to the joint C via the hose F. The amount of fuel necessary for generating set operation will be fed through the hose J to the generator unit A; while any excess fuel will return to the tank via the return fitting E. Inside the joint C, a flow rate reducer B should be installed consisting in a fit-in cylinder with a 2.5 mm ID. Each pipe coupling must be secured with a special clamp.
GB For tank anchoring to the vehicle, special threaded inserts (Fig.18 Ref. 5 ) and (Fig.16 Ref. 7) should be used according to requirements. 4.10 Fuel reserve Both fuel tank models are provided with a tap with fuel warning (Fig.18 Ref.3). To electrically connect this component, ground the wire screwed on the tap body then connect the other tap wire to the special three-pole connector Faston terminal via an electric lead (Fig.13 Ref. 8); to identify the correct Faston terminal, check the wiring diagram.
GB The generating set will not autonomously recharge the battery used for starting-up unless this is connected to a battery charger or the CHARG terminal this is connected (see paragraph 4.11). • A one-metre long section of flexible steel tubing code 00443 (Fig.21 Ref.2). • Two connection fastening clamps code 00543 (Fig.21 Ref.3). • One hose coupling code 03645 (Fig.21 Ref. 4). 4.
GB enough to accept a self-tapping screw to lock the muffler terminal (Fig.25 Ref. 2). Now insert the hose code 00443 (Fig.25 Ref. 5) on the coupling (Fig.25 Ref. 3). Lock the hose with the clamp code 00543 (Fig. 25 Ref. 4). Now remove all the flame trap parts (Fig.23 Ref. 2 – 3 – 4 – 5) from the muffler (Fig.23 Ref. 1). Fix the flexible hose (Fig.26 Ref.2) to the silencer terminal on the inlet side (Fig.26 Ref.1) by using the other supplied clamp (Fig.26 Ref.3).
GB Do not use silencers not supplied by TELAIR. Silencers that have not been specially sized may damage the motor. 4.13 Connecting an External Network Relay An (optional) relay or change-over switch code 05423 (Fig.28) should be fitted to the vehicle wiring system. Its purpose is to insulate the generating set when the vehicle is connected to an external electric input network. Connect the relay (Fig.
GB 5 OPERATING INSTRUCTIONS 6 USING THE GENERATING SET The generating set is delivered without engine oil. Use oil for multigrade 4-stroke petrol engines, having SAE viscosity suitable for the operating climate and in the amount indicated (see table and detailed indications on the user and maintenance manual of the engine). The ENERGY 2510 B series generators consist of petrol internal combustion engines connected to an alternator that can produce alternating electrical current.
GB Should the battery be flat, you can start the generating set Energy 2510 B by hand, using the handle of the engine coil winding (Fig.31 Ref.1) after setting the selector switch to "ON" (Fig.31 Ref. 2) and the electronic control panel to "ON". Once you have started up the engine manually, put the selector switch back to "0FF" (Fig.31 Ref. 2). The start-up battery should never be disconnected, as there would be no input to the electronic control panel which would prevent the generating set from working.
GB has inexplicable behavior or the display shows characters without any logic). 6.6 Control panel alarm causes and resetting During generating set use, alarm signals may be displayed referring to engine oil checks. After checking the engine oil, the control panel must be reset in the following way: Alarm: the red ‘service’ light is flashing. Cause: 50 hours have elapsed since the latest engine oil change and oil level should be checked.
GB the electronic control panel will turn off the generating set. To select automatic or manual mode is necessary to position the AUTO / MAN switch before turning on the panel with the ON / OFF switch. Remember that the time which is taken by the generating set in automatic mode to recharge the battery may vary according to the battery status, the amount of connected batteries and the ambient temperature. Generally, the lower the temperature the less the time required to charge the battery.
GB 7.4 Maintenance operations to be carried out by qualified personnel To carry out certain servicing operations, it is possible to extract the engine-alternator assembly from the front. (See paragraph 4.3.). This will make it easier to obtain access to all the inside parts of the generating set for unscheduled maintenance or repair operations. 7.4.
GB 7.4.2 Air filter maintenance A clogged air filter will reduce air flow to the carburettor. To prevent carburettor malfunction, check the air filter regularly. If the engine is used in a heavily dusty environment, we suggest checking the air filter every time before starting up the engine. Never use Diesel oil or solvents with a low evaporation point for cleaning the air filter cartridge, as this could cause fires or explosions. made by other manufacturers but compatible with the above.
GB 7.4.4 Output voltage adjustment Adjust the voltage when the engine is hot without any applied load and the generating set is running. Check the voltage of the generating set using a voltmeter via a 230 V vehicle socket. The voltage must be between 230 V and 245 V without any connected user. If different values are measured, it will be necessary to set the right values by working on the engine rpm adjustment screw (Fig.38 Ref.1).
GB 9 PROLONGED INACTIVITY When the generator remains idle for at least three weeks, old unleaded petrol sediments could build up inside the carburettor. These sediments can seriously damage the engine and it is therefore COMPULSORY that the carburettor be completely emptied prior to a long period of non-use: do this by turning off the fuel tap and running the generator set until it stops.
GB GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manufacturing faults and defects. The right to warranty cover for new products is valid for a period of 24 months from the time of handing over to the end user, or for a maximum of 1000 operating hours, whichever limit is reached first. In all cases the warranty period shall end no later than 26 months (28 months if delivered outside of Europe) after ex factory delivery.
BROWN YELLOW BLUE RED GREEN GREY PURPLE WHITE BLACK PINK Vers.
14 15 Electronic control panel connector Startup relay Electronic control board Optional connector Rotor Alternator Stator Condenser Power connection terminal board Thermal switch Diode bridge 2 3 4 5 6 7 8 9 10 11 12 A 22 21 20 19 18 17 16 13 Pos. Electronic control panel Description 1 Pos.
GB DRAWING FOR SPARE PARTS LIST ENERGY 2510 B Vers.
GB 30 Energy 2510 B Vers.
GB Vers.
GB Pos. 1 2 3 4 5 6 7 8 9 Code Q.tà 04697 N.
GB Pos. Code Q.tà 16 01833 N. 1 17 01827 N. 1 18 01061 N. 1 19 01178 N. 1 20 02058 N. 2 21 02057 N. 1 22 01177 N.
GB Pos. Code Q.tà 30 00578 N. 4 31 00854 N. 4 32 00967 N. 4 33 04255 N. 4 34 02316 N. 2 35 01772 N. 2 36 02644 N. 4 37 03103 N. 4 38 04465 N. 2 39 04547 N. 2 40 03789 N. 1 43 03798 34 optional 42 03797 optional 41 03796 N.
GB Code 44 03799 Q.tà optional Pos. 45 00093 N. 1 46 02045 N. 1 Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Cavo 15 mt da generatore a Pannello di controllo Câble 15 m du générateur au Panneau de contrôle 15 m kabel van generator naar bedieningspaneel 15 m cable from generating set to control panel 15 m Kabel vom Generator zum Bedienpanel Cable 15 m.
GB Pos. Code 57 04160 58 03440 59 03853 60 02049 61 03714 62 01091 63 02050 64 02051 65 06171 66 00299 67 06173 68 03729 69 01023 70 01431 71 01432 36 Q.tà N. 1 N. 3 N. 1 N. 1 N. 1 N. 4 N. 1 N. 1 N. 1 N. 1 N. 1 N. 1 N. 1 N. 1 N.
GB Pos. Code Q.tà Descrizione - Description Raccordo olio mot. YAMAHA 72 00980 73 02115 74 02743 75 01409 76 02812 77 02060 78 02271 79 00974 N. 1 N. 1 N. 1 N. 1 N. 1 N. 1 N. 1 N. 1 80 01442 0,7mt 81 00633 82 00958 83 01132 84 00931 85 00478 Vers. 002 N. 4 N. 1 N. 2 Beschrijving - Descripcion Raccord huile moteur YAMAHA Oliekoppeling YAMAHA motor YAMAHA motor oil fitting Ölanschluss für YAMAHAMotor Empalme aceite mot. YAMAHA Guarniz. 14X20X1.5 ALLUMINIO Joint 14X20X1.
GB Pos. Code 86 00981 87 02198 88 01936 89 00810 90 01128 91 01834 92 03812 93 03785 94 01114 38 Q.tà N. 1 N. 1 N. 1 N. 1 N. 1 Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Raccordo tappo olio motore YAMAHA Raccord bouchon huile mot. YAMAHA Koppeling oliedop YAMAHA motor YAMAHA motor oil cap union Anschluss der Ölschraube des YAMAHA-Motors Unión tapón aceite mot. YAMAHA Guarnizione 20X26X1.5 ALLUMINIO Joint 20X26X1.5 ALUMINIUM Afdichting 20X26X1.
GB Notes ..................................................................................................................................................................... ..................................................................................................................................................................... ..................................................................................................................................................................... ....
GB 40 Energy 2510 B Vers.
