INDUSTRIAL DT Series Technical Manual A STEP AHEAD
DT Series Technical Manual Table of Contents Introduction 2, 3 Contact Retention System 10 Features & Benefits 3 Assembly Contact Insertion / Removal 11 Product Line Overview 4 Accessories 12 Material Specifications 5 Shrink Boot Adaptor 12 General Specifications 5 Removal Tools / Sealing Plugs 12 Ordering Information 6 DT Mounting Clips 13 Insert Arrangements 7, 8 Back Shells 14, 15 Contacts & Application Data 9 Environmentally-Sealed Transportation Connectors Deutsch DTM Ser
DT Series Technical Manual Deutsch DTP Series Deutsch DTHD Series Deutsch’s DTP Series connectors are the answer to all of your most demanding power application requirements. DTP Series connectors offer the proven reliability and quality of Deutsch’s DT Series, combined with the added flexibilty of using power contacts.
DT Series Technical Manual Product Line Overview Deutsch DTP Series Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, field-proven Deutsch “DT Series”. The DTM is the connector to be used in harsh environmental applications where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood.
DT Series Technical Manual MATERIAL SPECIFICATIONS Plug/Receptacle Shell: Thermoplastic Wedge: Thermoplastic Grommet: Silicone Rubber Contacts Pin: Socket: Finish: Thermal Cycle: No cracking, chipping or leaking after 20 test cycles from -550 C to +1250 C. Durability: No electrical or mechanical defects after 100 cycles of engagement and disengagement.
DT Series Technical Manual PART NUMBERING SYSTEM (DTM) DTM 06 - 2 S * - **** Series Prefix Special Modifications 04 = Receptacle Polarizing Position (If Applicable) 06 = Plug 08 + 12 Only Number of Contacts Contact Type P = Pin Receptacle Only S = Socket Plug Only PART NUMBERING SYSTEM (DT & DT Bussed) DT 06 - 2 S * - **** Special Modifications Series Prefix Polarizing Position 04 = Receptacle (If Applicable) 06 = Plug Contact Type P = Pin Receptacle Only Number of Contacts S = Socket Plug Onl
DT Series Technical Manual DTM Series Size 20 Contacts 2 2 size 20 3 3 size 20 4 4 size 20 6 6 size 20 8 8 size 20 12 12 size 20 DT & DT BUSSED Series Size 16 Contacts 2 2 size 16 3 3 size 16 4 4 size 16 6 6 size 16 8 8 size 16 12 12 size 16 DTP Series Size 12 Contacts 2 2 size 12 4 4 size 12 DTHD Series Size 4, 8 & 12 1 1 size 4 1 1 size 8 A STEP AHEAD 1 1 size12 7
DT Series Technical Manual DT Series BUSSED Arrangements 7 1 2 9 8 3 4 5 DEUTSCH 3 4 5 2 6 1 8 PIN 8 PIN 10 5 DEUTSCH 7 6 2 6 2 1 12 11 1 2 10 3 1 4 DEUTSCH 7 8 5 9 4 11 3 6 8 PIN 12 5 6 1 3 DEUTSCH 8 4 2 5 3 1 6 4 7 6 PIN 6 PIN 3 8 2 3 2 4 PIN DEUTSCH DEUTSCH 7 8 5 4 DEUTSCH 6 DEUTSCH 4 1 Standard DT Receptacles Bussed to Customer Specifications 12 PIN 12 PIN 3 2 7 8 4 1 9 10 DEUTSCH 5 11 6 12 12 PIN Arrangements sh
DT Series Technical Manual CONTACTS AND APPLICATION DATA Solid Contacts SOLID CONTACT PART NUMBERS SIZE PIN WIRE SIZE AWG (mm2) SOCKET 20 0460-010-20** 0462-005-20** 20 0460-202-20** 0462-201-20** 16-18 (1.0-0.75) 20 (0.50) 16 0460-202-16** 0462-201-16** 16-20 (1.0 - 0.50) 16 0460-215-16** 0462-209-16** 14 (2.0) 12 0460-204-12** 0462-203-12** 8 0460-204-08** 0462-203-08** 4 0460-204-04** 0462-203-04** 12-14 (3.0 - 2.0) 8-10 (8.0 - 5.0) 6 (13.
DT Series Technical Manual Contact Retention System (DTHD) Rquired Removal Tool (See page 12) LOCKING FINGERS CONTACT CONTACT INSERTION UNLOCKED POSITION CONTACT LOCKED POSITION Contact Removal Procedure TOOL AND CONTACT REMOVED TOOL INSERTED TO UNLOCK CONTACT Contact Insertion System (DTM/DT/DTP) CONTACT LOCKING FINGER CONTACT INSERTION UNLOCKED POSITION CONTACT LOCKED IN POSITION Contact Removal Procedure (DTM/DT/DTP) SCREW DRIVER INSERTED TO UNLOCK CONTACT CONTACT REMOVED 10 A STEP AHEAD
DT Series Technical Manual Assembly Contact Insertion (DTM, DT, DTP) 1. Grasp crimped contact approximately 1.0” (25.4mm) behind the contact barrel. 2. Hold connector with rear grommet facing you. 3. Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. 4. Once all contacts are in place, insert orange wedge: receptacles - with half holes aligning with contacts. Plugs - with contacts aligning behind full holes.
DT Series Technical Manual Accesso- Accessories To meet the application requirements where wires are to be protected, the DT Series may be supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available. Shrink Boot Adaptor Modification Numbers Part Number - Receptacles Part Number - Plugs Number Basic of Ways Part Number Grey Black Std. Thin Wall Std. Thin Wall Grey Number Basic of Ways Part Number Black Std.
DT Series Technical Manual Accessories DT Mounting Clips Metal Mounting Clips 1027-001-0800 1027-005-1200 1027-014-0800 1011-027-0805 (Thru Hole) 1011-026-0205 (Thru Hole) 1011-030-0205 (Snap Fit) Metal Mounting Clips Part Number Used On DTM (all) 1027-003-1200 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) DTM (all) 1027-005-1200 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) DTM (all) 1027-004-1200 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) 1027-001-0800 DT 8 cavity only 1027-014-0800 DT 8 cavity only 1027-002
DT Series Technical Manual Accessories Back Shells The Deutsch range of Back Shells is designed to snap fix onto the full range of standard DT connectors (i.e. without end cap). The innovative design allows each unit to accommodate several different sizes of slit or unslit corrugated tubes.
DT Series Technical Manual Accessories Back Shells Pull Off Strength** FT FT 900 900 FP Connector FP (N) FP(N) DT04-2P / DT06-2S DT04-3P / DT06-3S DT04-4P / DT06-4S DT04-6P / DT06-6S DT04-8P / DT06-8S DT04-12P / DT06-12S 50 / 50 50 / 50 50 / 50 50 / 50 50 / 50 50 / 50 50 / 10 50 / 50 50 / 25 50 / 30 50 / 35 50 / 40 ** Valid for unslit corrugated tubes. Follow also connector mounting instruction: no force must apply to wires and connector to maintain continuous tightness of the connection.
Deutsch Industrial UK Stanier Road St. Leonards On Sea East Sussex TN 38 9RF England Ph. 44 (0) 1424 852 722 Fax 44 (0) 1424 855 979 industrialuk@deutsch.net Deutsch Industrial US 3850 Industrial Ave. Hemet, CA 92545 USA Ph. +1 (951) 765-2250 Fax +1 (951) 765-2255 insidesales-ipd@deutsch.net Deutsch Industrial Europe Fraunhoferstrasse 11b 82152 Martinsried Germany Ph. +49 (0) 89 899157-0 Fax +49 (0) 89 857 4684 info.eu@deutsch.net Deutsch Connectors Trading (Shanghai) Co., Ltd.
INDUSTRIAL Common Contact System Technical Manual A STEP AHEAD
Common Contact System Technical Manual entry stainless steel sleeve. The solid style of contact is sold in bulk. Introduction 1 Contents 1 Common Contacts 1-5 Crimp Information 3-4 General Specifications 5 Stamped & Formed Contacts 6, 9-10 Solid Contacts 7-8 Crimping Instructions 7-9 P.C.B. Pins 11 Contact Glossary 12-14 Both contact styles terminate to wire using crimp type technology.
Common Contact System Technical Manual SOLID CONTACTS Wire lead-in chamfer to aid wire insertion Inspection hole Radius for smooth engagement Maximum diameter and prevent to prevent bending Smooth finish to misalignment Radius for minimize mating added strength forces Pin Material: Solid copper alloy Termination Method: Crimp Manufacturing Method: Cold-headed Finish-Standard: Nickel plated Finish Options: a) Gold Stainless steel sleeve for maximum socket tine protection - Closed entry to prevent probe
Common Contact System Technical Manual DEFINITION Crimping may be defined as the act of joining a conductor to a pin or socket contact using a mechanical tool to compress and displace metal. In a good crimp joint, there is a mutual flow of metal, causing a symmetrical distortion of wire strands and contact material. Such a joint is similar to a cold weld. Mechanical strength and good electrical conductivity are established. easy and sure, both by the operator and by the inspector.
Common Contact System Technical Manual UNACCEPTABLE CRIMP ACCEPTABLE CRIMP SOLID STYLE CONDUCTOR STRANDS NOT VISIBLE CONDUCTOR STRANDS VISIBLE INDENTER CRIMP CROSS SECTION ACROSS AXIS CORRECT INSULATION GAP (IF REQUIRED) BIRDCAGE PROPER INDENTS FLAYED WIRE CRIMP INSPECTION Crimping tools are, in some case, more expensive than soldering tools, but this is more than off-set by the lower total installation and maintenance costs resulting from the crimping operation.
Common Contact System Technical Manual GENERAL SPECIFICATIONS Solid Contacts Pin: Copper alloy Socket: Copper alloy with stainless steel sleeve Finish: Nickel plating Optional: Gold plating is available for dry circuit applications Stamped & Formed Contacts Pin: Copper alloy Socket: Copper alloy with stainless steel sleeve Finish: Nickel plating Optional: Gold plating is available for dry circuit applications Thermal Cycle: No cracking, chipping or leaking after 20 test cycles from -550 C to +125.
Common Contact System Technical Manual STAMPED AND FORMED To achieve air-tight crimps that eliminate the need to solder after wire terminations, Deutsch engineers have specified that the core-wing ends be formed in the direction of the crimp, thus assuring resistance to crimp relaxation and displacement of metal, crimp after crimp. Deutsch Stamped and Formed contacts are designed for use where wire termination costs are of primary concern without sacrificing reliability of electrical circuits.
Common Contact System Technical Manual CONTACTS AND APPLICATION DATA Solid Contacts SOLID CONTACT PART NUMBERS SIZE PIN WIRE SIZE AWG (mm2) RECOMMENDED STRIP LENGTH INCHES (mm) MIN CONTACT RETENTION LBS (N) REF CRIMP TENSILE LBS (N) MAX RATED AMPS AT 1250C CONTINUOUS 20 (0.50) .156-.218 (3.96 - 5.54) 20 (89) 20 (89) 7.5 16-18 (1.0 - 0.75) 16-20 (1.0 - 0.50) .156-.218 (3.96 - 5.54) 20 (89) 25 (111) 20 (89) 7.
Common Contact System Technical Manual “Field Maintenance” Hand Crimp Tools HDT - 48 - 00 For size 20, 16 & 12 solid contacts HDT - 04 - 08 For size 4 & 8 contacts Field repair tool only. Not for production use.
Common Contact System Technical Manual CRIMPING CRIMP INSPECTION WIRE STRIPPING All Strands Captivated See Info.
Common Contact System Technical Manual Hand Crimping Instructions for Stamped Contacts 1. Cycle the hand tool to the open position. 2. While pressing upward on the locator spring, insert the contact with the tails upward completely into the locator. 4. Insert the prestripped wire into the crimp area of the contact and completely cycle the tool. 3.
Common Contact System Technical Manual P.C.B. Pins In many electronic module designs, the use of removable contacts provides solutions of design flexibility and reduced costs. Deutsch Industrial has available a complete line of straight-reduced diameter extended pins that may be installed in any of the Deutsch family of field serviceable connectors. These solid copper alloy pins may be specified in various platings and assembled in HD30, HDP20, HD10, DRC or DT receptacles.
Common Contact System Technical Manual Contact Glossary AWG American Wire Gage - Reference National Bureau of Standards Copper Wire Table (Handbook 100) AVS. Contact, Nude - A contact with a contact retainer that remains in the insert at all times. Barrel - (1) Conductor barrel: the section of the terminal, splice or contact that accommodates the stripped conductor, or (2) Insulation barrel: The section of the terminal splice or contact that accommodates the conductor insulation.
Common Contact System Technical Manual Contact Spacing - The spacing between the centers of contacts within an insert. Contact Spring - The spring placed inside the socket-type contact to force the pin into position of positive intimate contact. Depending on the application, various types are used, including leaf, cantilever, napkin, ring, squirrel cage and “Chinese-finger” springs. All perform the function of wiping and establishing good contact. Various metal alloys are used.
Common Contact System Technical Manual Ratchet Control - A device to ensure the full crimping cycle of crimping tools. Sealing Plug - A plug which is inserted to fill an unoccupied contact aperture in a termination assembly. Its function is to seal all unoccupied apertures in the assembly, especially in environmental connectors or junctions. Seamless Terminal or Splice - Terminal or splice conductor barrel made without an open seam.
Deutsch Industrial UK Stanier Road St. Leonards On Sea East Sussex TN 38 9RF England Ph. 44 (0) 1424 852 722 Fax 44 (0) 1424 855 979 industrialuk@deutsch.net Deutsch Industrial US 3850 Industrial Ave. Hemet, CA 92545 USA Ph. +1 (951) 765-2250 Fax +1 (951) 765-2255 insidesales-ipd@deutsch.net Deutsch Industrial Europe Fraunhoferstrasse 11b 82152 Martinsried Germany Ph. +49 (0) 89 899157-0 Fax +49 (0) 89 857 4684 info.eu@deutsch.net Deutsch Connectors Trading (Shanghai) Co., Ltd.
Tooling Contents Tooling Overview PG 132 Benefits of Crimping PG 132 Crimp Inspection PG 132 Automated Tooling PG 133-134 Hand Tools PG 135-136 Removal Tools PG 137-137 Series Specific Tools PG 138-139 How To Instructions 131 PG 139-141
Deutsch Tooling Tooling Overview Deutsch Industrial manufactures two types of contacts, solid and stamped & formed. Both styles of contacts are designed for crimp style terminations, no solder is required or recommended. A crimp style termination displaces the wire strands creating a superior bond between the wire and the contact. Deutsch offers several types of tools to assist with hand and production wire crimping, wire insertion and removal and wedgelock/ terminal position assurance removal.
Deutsch Tooling Automated Tooling Overview For higher production volumes, Deutsch offers a pneumatic power crimp tool for the solid contacts, and applicator dies for stamped & formed contacts. The HDP-400, the pneumatic solid crimp tool, is a fast, bench-top tool that crimps all of the contacts in the Deutsch Industrial Common Contact System. The HDP-400 has a foot control, and easy-to-change dies and locators for each contact size.
Deutsch Tooling Automated Tooling for S&F Contacts Tool P/N Contact Size Contact Part Number 1060-12-01** 1062-12-01** DCT12-02-00 12 DCT12-02-01 1060-12-02** 1062-12-02** DCT16-02-00 1060-16-01** 1062-16-01** 16 1060-16-06** 1062-16-06** DCT1620-02-00 DCT20-02-00 DCT1620-02-00 1060-20-01** 1062-20-01** 20 DCT Tooling Accessories Bolster plate for mounting Deutsch DCT applicators to AMP K press Part Number Bolster Plate Accessories BOLSTER PLATE Bolster Plate BOLSTER PLATE BAR Bolster P
Deutsch Tooling Hand Tool Overview For field service, prototype, and low-volume production, Deutsch offers several easy-to-use hand crimp tools for both solid barrel and stamped & formed contacts. All Deutsch hand crimp tools provide a tight, complete crimp with minimal effort. The HDT-48-00, the most commonly used tool for solid contacts, crimps a wide range of contact sizes with no need to change out dies or locators.
Deutsch Tooling Hand Tools for Stamped & Formed Contacts DTT-12-00 DTT 12 01 DTT-12-01 1 Contact Size Contact Part Number 12 16 20 DTT-16-00 DTT-16-01 DTT-20-00 DTT-20-02 Tool Part Number 1060-12-01** 1062-12-01** DTT-12-00 1060-12-02** 1062-12-02** DTT-12-01 DTT-16-00 (14-16 AWG) 1060-16-01** 1062-16-01** 1060-16-06** 1062-16-06** DTT-16-01 (18 AWG) 1060-20-01** 1062-20-01** DTT-20-00 1060-20-02** 1062-20-02** DTT-20-02 DT/RT1 The DT/RT1 is a multi-use tool with a small hook on one en
Deutsch Tooling Removal Tools Deutsch Industrial removal tools are designed to simplify contact removal and field service repair in all connectors that utilize a round shoulder contact retention system. Removal tools are compact, easy-to-use, and manufactured of heavy duty plastic to remove contacts without damage to the wire, insulation, connector seals, or connector body. The removal tools are required for wire removal in the DTHD, Jiffy Splices, HD10, HDP20, HD30, DRC, AEC, and WT Series.
Deutsch Tooling Series Specfic Tools Crimp Tools for STRIKE Series Contact Size Contact Style Hand Crimp Tool Production Crimp Tool 12-20 Solid HDT-48-00 HDP-400 12 Stamped & Formed DTT-12-00, DTT-12-01 DCT12-02-00, DCT12-02-01 16 Stamped & Formed DTT-16-00, DTT-16-01, DTT-16-02 DCT1620-02-00 20 Stamped & Formed DTT-20-00, DTT-20-02 DCT1620-02-00 Assembly/Removal Tools for STRIKE Series Tool Part Number Connector SRK-RT-02 Receptacle Description TPA removal tool for receptacles N
Deutsch Tooling Tools for IMC and Quick Connect Series The Industrial Micro Connect and Quick Connect Series use special contacts and tools. The contacts are smaller and designed for high pin density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and tighter pin arrangements. The common contact system and tools are not compatible with the IMC or QC Series.
Deutsch Tooling Crimping with the HDT-48-00 Hand Tool Note Tool must be adjusted for each type/size of contact. Step 1: 1. Strip insulation from wire. 2. Raise selector knob and rotate until arrow is aligned with wire size to be crimped. Step 2: Insert contact with barrel up. Turn adjusting screw counterclockwise until contact is flush with indentor cover. Tighten locknut. Step 3: 1. Insert wire into contact. Contact must be centered between indentors. Close handles until crimp cycle is completed. 2.
Deutsch Tooling Crimping with DTT-12-01 Hand Tool Proper contact position, front view Insulation diameters Proper contact position, side view Insulation selector Step 1: Cycle handles to release ratchet and fully open crimp jaws. Pull out insulation selector and push into proper diameter using the chart below. Step 2: 1. Insert contact into locator. Adjust alignment and width of crimp wings if necessary to ensure capture by crimp jaws. 2. Insert stripped wire into the contact.
