Datasheet

ManualsBrandsTE CONNECTIVITY ManualsIndustrial Connectors (Misc.)Circular For DIN 72585, 1.5 MM Round Contacts For 7-pin Housing Number of pins: -

Introduction

Connector System for Circular Contacts

Section Catalog 1654286-2.

Revised 12-2009.

Main Catalog 1654400-1

Chapter 26 – Issued 3-2010.

All specifications subject to change. Consult Tyco Electronics for latest specifications.

26-1

Contacts

I Basic material (CuNiSi)

with high current capacity

I Rugged two-piece con-

struction with stainless steel

jacket

I Six points of contact

(2.5 mm System) and five

points of contact (1.5 mm

System)

I 2.5 mm System

wire range 0.2–4.0 mm

I 1.5 mm System

wire range 0.2–2.5 mm

The diameter 1.5 mm and

diameter 2.5 mm Connector

System is designed for

electronic and electrical

applications in motor vehicles.

It fullfils all requirements for a

connector system for use in

automobiles and covers a

wide range of applications.

Connectors

I High reliability status

supported for long term use

I High vibration level

supported

I Perfect design to avoid

quality problems, reduce

manufacturing and service

cost

I Integrated secondary

locking device delivered in

pre-locked position

I Wire-to-Wire sealed and

unsealed connectors (SWS)

I Wire-to-Board sealed and

unsealed connectors (SWS)

I Polarisation, several keyings

I Locking mechanism for

smaller connectors/mating

aid for higher numbers of

ways

I Sealed Circular Connector

Series (SCCS)

I Injector Connectors

I Miscellaneous Sealed

Connectors for Circular

Contacts

Summary of content (28 pages)

PAGE 1
Section Catalog 1654286-2. Connector System for Circular Contacts Revised 12-2009. Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Introduction The diameter 1.5 mm and diameter 2.5 mm Connector System is designed for electronic and electrical applications in motor vehicles. It fullfils all requirements for a connector system for use in automobiles and covers a wide range of applications.
PAGE 2
Section Catalog 1654286-2. Connector System for Circular Contacts Revised 12-2009. Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Engineering Notes 26-2 All specifications subject to change. Consult Tyco Electronics for latest specifications.
PAGE 3
Section Catalog 1654286-2. Circular Contact Systems Diameter 1.5 mm and 2.5 mm Contact System Revised 12-2009. Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Introduction The diameter 1.5 mm and diameter 2.5 mm round contact systems developed by Tyco Electronics is mainly used in the automotive industry. Due to its wide range of performance possibilities, this contact system is in use in the engine compartment for aggregate or sensor connections.
PAGE 4
Section Catalog 1654286-2. Revised 12-2009. Circular Contact Systems Diameter 1.5 mm Contact System Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Socket and Pin Contacts Technical Features Socket Contact Wire Size Range: 0.2– 2.5 mm2 Insulation Diameter: 1.2– 3.0 mm 20.
PAGE 5
Section Catalog 1654286-2. Revised 12-2009. Circular Contact Systems Diameter 1.5 mm Contact System Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Socket Contacts Diameter 1.5 mm Socket Contacts Wire Size Range Insulation Diameter (mm) Part Numbers Material and Finish (mm2 ) FLK FLR 0.2–0.4 – 1.15–1.60 0.5–1.0 – 1.0–2.5 – 1.4–2.1 1.9–3.
PAGE 6
Section Catalog 1654286-2. Revised 12-2009. Circular Contact Systems Diameter 1.5 mm Contact System Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Pin Contacts Diameter 1.5 mm Pin Contacts with Single Wire Sealing System Wire Size Range Insulation Diameter (mm) Part Numbers Material and Finish (mm2 ) FLK FLR 0.2–0.4 – 1.2–2.1 0.5–1.0 – 1.2–2.1 tin plated – 2.2–3.
PAGE 7
Section Catalog 1654286-2. Revised 12-2009. Circular Contact Systems Diameter 2.5 mm Contact System Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Socket and Pin Contacts Technical Features Socket Contact Wire Size Range: 0.2– 4.0 mm2 Insulation Diameter: 1.15– 3.6 mm 20.
PAGE 8
Section Catalog 1654286-2. Revised 12-2009. Circular Contact Systems Diameter 2.5 mm Contact System Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Socket Contacts Diameter 2.5 mm Socket Contacts Wire Size Range Insulation Diameter (mm) Part Numbers Material and Finish (mm2 ) FLK FLR 0.2–0.4 – 1.15–1.60 0.5–1.0 1.4–2.1 1.0–2.5 1.9–3.0 2.5–4.0 2.7–3.
PAGE 9
Section Catalog 1654286-2. Revised 12-2009. Circular Contact Systems Diameter 2.5 mm Contact System Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Pin Contacts Diameter 2.5 mm Pin Contacts Wire Size Range Insulation Diameter (mm) (mm2 ) FLK FLR 0.2–0.4 – 1.15–1.60 0.5–1.0 N – 1.0–2.5 – 2.5–4.0 – ,) Part Numbers Material and Finish 1.4–2.
PAGE 10
Section Catalog 1654286-2. Revised 12-2009. Circular Contact Systems Diameter 1.5 mm and 2.5 mm Contact System Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Single Wire Seals and Sealing Plugs Technical Features I 1.5 mm and 2.5 mm system accomodates insulation diameters of 1.2–3.7 mm I Made from silicon rubber material I Wire seal is crimped simultaneously with the contact 4.3 5.6–7.3 7.8 Diameter 1.5 mm Pin and Socket Contact Insulation Diameter (mm) FLK FLR – 1.2–2.
PAGE 11
Section Catalog 1654286-2. Connectors for Circular Contacts Connector Housings Revised 12-2009. Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Introduction The diameter 1.5 mm and diameter 2.5 mm Connector System offers receptacle and pin housings with capability for waterproofing and resistance to conditions of extreme vibration.
PAGE 12
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Diameter 2.5 mm Connector Housings according ISO 15170 (DIN 72585) Technical Features Socket Housing No. of Positions: 2– 4 Positions 31.0 32.8 Housing Material: PBT GF 30 / PA 46-GF 30 Wire Size Range: 2.5 mm2 Max. Product Specification: 108-18621 17.5 18.3 Application Specification: 114-18255-0 Product Group Drawing: 1355392 16.
PAGE 13
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Diameter 2.5 mm Connector Housings according ISO 15170 (DIN 72585) Technical Features Pin Housing No. of Positions: 2– 4 Positions 44.0 Housing Material: PBT GF 20 Wire Size Range: 2.5 mm2 Max. 34.0 18.3 Product Specification: 108-18621 23.6 Application Specification: 114-18255-0 Product Group Drawing: 1355392 Pin Housings Part Numbers No.
PAGE 14
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Diameter 2.5 mm Connector Housings according ISO 15170 (DIN 72585) Technical Features Socket Housing No. of Positions: 2– 4 Positions 31.0 32.8 Housing Material: PBT GF 30 / PA 46-GF 30 Wire Size Range: 2.5 mm2 Max. Product Specification: 108-18621 17.5 18.3 Application Specification: 114-18255-0 Product Group Drawing: 1355392 16.
PAGE 15
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Pin Housings, Solder Type according ISO 15170 (DIN 72585) Technical Features Pin Housing No. of Positions: 2/4 Positions Housing Material: PBT GF 20 Material and Finish: CuZn, tin plated CuZn, gold plated 23.6 Product Specification: 108-18621 Application Specification: — 23.0 Pin Housing Part Numbers No.
PAGE 16
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Diameter 1.5 mm Connector Housings Technical Features Socket Housing 32.8 31.0 No. of Positions: 5– 7 Positions Housing Material: PBT GF 30 / PA 46-GF 30 Wire Size Range: 2.5 mm2 Max. 17.5 18.3 Product Specification: 108-18622 Application Specification: 114-18255-0 Product Group Drawing: 1355392 16.5 Socket Housings Part Numbers No.
PAGE 17
Section Catalog 1654286-2. Connectors for Circular Contacts Connector Housings Revised 12-2009. Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Accessories Accessories Description Color Part No. Mounting ring for pin housing Black 965687-1 Front cover for 2 – 4 pos. socket housing 967325 Black 185636-1 1394277-1 Front cover for 2 – 4 pos. and 5 – 7 pos.
PAGE 18
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Sealed Socket Connector Assembly Socket Connector Assembly 2–4 Positions Socket Housing (2.5 mm) Vertical Adapter for NW 10 or NW 8.5 Corrugated Tube Vertical Adapter with Variable Clamp Diameter 2.5 mm Socket Contact with Single Wire Seal Right-Angle Adapter with Variable Clamp 7 Positions Socket Housing (1.5 mm) Diameter 1.
PAGE 19
Section Catalog 1654286-2. Connectors for Circular Contacts Connector Housings Revised 12-2009. Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Sealed Pin Connector Assembly Pin Connector Assembly Vertical Adapter with Variable Clamp 2–4 Positions Pin Housing (2.5 mm) Vertical Adapter for NW 10 or NW 8.5 Corrugated Tube Diameter 2.5 mm Pin Contact with Single Wire Seal Right-Angle Adapter with Variable Clamp Right-Angle Adapter for NW 10 or NW 8.5 Corrugated Tube 7 Positions Pin Housing (1.
PAGE 20
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Sealed Diameter 1.5 mm/Diameter 2.5 mm Pin and Socket Housings Technical Features Socket Housing No. of Positions: 31 Positions 43.4 Housing Material: PBT GF 20 Wire Size Range: • up to 2.5 mm2 FLR Max. (diameter 1.5 mm) • up to 4.0 mm2 FLR Max. (diameter 2.5 mm) 63.
PAGE 21
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Sealed Diameter 1.5 mm/Diameter 2.5 mm Pin and Socket Housings Cap for 31 Positions Pin and Socket Housing for Corrugated Tubes nominal Width 22.0 mm 64.0 56.5 Cap 45° for 31 Positions Pin and Socket Housing for Corrugated Tubes nominal Width 22.0 mm 64.0 45° All specifications subject to change. Consult Tyco Electronics for latest specifications.
PAGE 22
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Connectors for Diesel Fuel Injector Technical Features Socket Housing No. of Positions: 2 Positions 34.5 Housing Material: Nylon 6.6 GF 16.9 21.5 Wire Size Range: 0.2– 2.5 mm2 Product Specification: 108-3428-1 10.0 16.8 Application Specification: 114-3219 5.1 Socket Housing Part Numbers No.
PAGE 23
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Socket Contacts for Diesel Fuel Injector Connector Technical Features Wire Size Range: 0.5– 2.5 mm2 20.7 Insulation Diameter: 1.2– 3.0 mm Contact Material: CuNi18Zn20 Contact Finish: Blank Current Carrying Capacity: 12 A max. Product Specification: 108-18028 Laserwelded Application Specification: 114-18040 2.
PAGE 24
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Sealed Socket Housing with Secondary Locking Device Technical Features Socket Housing No. of Positions: 66 Positions Housing Material: PBT GF 20 55.0 Wire Size Range: 4.0 mm2 FLR Max. Product Specification: 108-18734 56.0 Application Specification: 114-18424 153.0 Cover 38.5 35.2 128.
PAGE 25
Section Catalog 1654286-2. Revised 12-2009. Connectors for Circular Contacts Connector Housings Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Sealed Pin Housing with Secondary Locking Device Technical Features Pin Housing No. of Positions: 66 Positions Housing Material: PBT GF 20 70.3 Wire Size Range: 4.0 mm2 FLR Max. Product Specification: 108-18734 Application Specification: 114-18424 53.1 139.8 Sealed Pin Housings with Secondary Locking Device Part Numbers No.
PAGE 26
Section Catalog 1654286-2. Revised 12-2009. Connector System for Circular Contacts Main Catalog 1654400-1 Chapter 26 – Issued 3-2010.
PAGE 27
Section Catalog 1654286-2. Revised 12-2009. Connector System for Circular Contacts Main Catalog 1654400-1 Chapter 26 – Issued 3-2010.
PAGE 28
Section Catalog 1654286-2. Connector System for Circular Contacts Revised 12-2009. Main Catalog 1654400-1 Chapter 26 – Issued 3-2010. Engineering Notes 26-28 All specifications subject to change. Consult Tyco Electronics for latest specifications.