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Application Specification

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114-13065

AMPSEAL 16* Connector System

24 JUN 13 Rev C

NOTE

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].

Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and

illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of the application of AMPSEAL 16 Connector System

which includes plug assemblies, cap assemblies, and heavy duty stamped and formed (HDSF) size 16 contacts

used with the housing assemblies. The housing assemblies are available in 2 through 12 circuit versions and are

intended for wire-to-wire and wire-to-device applications. This sealed connector system is mechanically mated

and is designed with lance-less contact system.

NOTE

Refer to Application Specification 114-13045 for all termination and application information for the pin and socket contacts

which are used in the AMPSEAL 16 Connector System.

When corresponding with TE Connectivity Personnel, use the terminology provided in this specification to

facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.

Figure 1

NOTE

Cap Cover

Plug Cover

8-Position

Cap Assembly

8-Position

Plug Assembly

Cap TPA

Plug Housing

CPA

Plug TPA

Cap Housing

Polarizing Feature (Keying)

Removal Tool Slots

Peripheral Seal

Size 16 Pin Contact

Size 16 Socket Contact

Wire Barrel

Insulation Barrel

Retention

Shoulder

Wire Barrel

Mating End

Summary of content (10 pages)

PAGE 1
Application Specification 114-13065 AMPSEAL 16* Connector System 24 JUN 13 Rev C NOTE iNOTE All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and illustrations are for identification only and are not drawn to scale. 1.
PAGE 2
114-13065 2. REFERENCE MATERIAL 2.1. Revision Summary Revisions to this application specification include: • Changed product code in Paragraph 2.2 • Deleted text in CAUTION in Paragraph 3.3 and 3.3.A.5 2.2. Customer Assistance Reference Product Base Part Number 776494 and Product Code M097 are representative numbers that identify the AMPSEAL 16 Connector product line. Use of these numbers will identify the product line and help you to obtain product and tooling information.
PAGE 3
114-13065 B. Colors The (Terminal Position Assurance) TPA's on the plug and cap AMPSEAL 16 Connector Assemblies come in colors to indicate mechanical polarization (keying). C. Sealing AMPSEAL 16 Connectors have two wire seal options for sealing to wires: Standard Diameter Wire Seal (SDWS) and Reduced Diameter Wire Seal (RDWS). Wires having an insulation diameter of 2.18-3.67 mm [.086-.144 in.] would use the SDWS. These wires would typically be in the 14-18 AWG range.
PAGE 4
114-13065 Plug Assembly Cap Assembly Peripheral Seal TPA Cover 16.0 [.630] Max with TPA in Unlocked Position 36.7 [1.445] Min with TPA in Unlocked Position Figure 2 2. Align the appropriate contact with the desired circuit cavity at rear of the housing assembly. Push the contact straight into the cavity, forcing it through the wire seal. See Figure 3.
PAGE 5
114-13065 Loaded Contacts Plug Assembly Cap Housing TPA Loaded Contacts TPA TPA Screwdriver Slot in Removal Tool Engages TPA Through Removal Tool Slot Figure 4 4. Verify that all contacts are locked in place by giving a slight tug on each wire with a force of 4.5 to 8.9 N [1 to 2 lbf]. 5. Place a sealing plug, (part number 776363-1 for SDWS and RDWS), into any circuits not loaded with contacts.
PAGE 6
114-13065 NOTE: Make sure that the plug connector latch tip is in a fully horizontal position to be completely latched and locked with the cap assembly. Plug Connector Latch Tip Loaded Contacts Cap Assembly Assemblies Fully Mated Connector Latch Pad (Fully Locked) CPA in Unlocked Position Plug and Cap Latch Engaged Cap Assembly Loaded Contacts Plug Assembly Figure 6 7.
PAGE 7
114-13065 Connector Latch Tip Plug Assembly CPA (Unlocked Position) Cap Assembly Depress Connector Latch Pad Figure 8 2. Depress the end of the connector latch pad near the rear (wire end) of the plug housing. Continue to squeeze the latch pad and pull on the rear housing section to separate the mated connector assembly. See Figure 9. Plug Assembly Cap Assembly Figure 9 3.
PAGE 8
114-13065 Cap Assembly Screwdriver Positioned With Notch Towards Center of TPA Plug Assembly TPA TPA Screwdriver 776441-1 Hooked in TPA Loaded Contacts Optional Procedure: Coin Used to Pry TPA to Unlocked Position Figure 10 4. Insert the tip of the contact extraction tool into the contact cavity and deflect the contact retention finger. Gently pull the wire until the contact is free from the housing. Repeat this procedure for the remaining number of contacts to be removed as shown in Figure 11.
PAGE 9
114-13065 NOTE iNOTE Single row plug assemblies are keyed by the location of the plug latching fingers. TPA fingers go on top of the contacts. Dual row plug assemblies have a “V” shaped notch inside the housing keys with a matching “V” shaped rib on the bottom of the TPA. 2. Push the TPA into the pre-staged position by hand. Verify the correct position by using the procedure indicated in Paragraph 3.3.A.1. 3. Finish the assembly performing the remaining steps referring to in Paragraphs 3.3.A.2 through 3.
PAGE 10
114-13065 6. VISUAL AID The illustration below shows a typical application of this product. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.