Datasheet

Quality Guidelines
AMPSEAL Sealed Connector Series
Catalog 1654285-1
Issued 7-2007.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
8
Terminal damaged
Cut off tab too long Crimp barrel distorted
Incorrect
Terminal bend
Conductor Brush protruding into terminal body
Bellmouth on wrong end
Insulation inside the wire crimp Crimp height too tight
Terminal twisted
Cut off tab deformed
Asymmetric
crimp
Unacceptable
formation excessive
flash and/or cracks
Terminal feed
incorrectly adjusted
Anvil and crimper
not aligned or worn
Insulation is pierced and could damage conductor
Insulation legs are not closed
Insulation material is pierced
Insulation is not securely held
Legs do not overlap
Insulation is not
securely held
Insulation is over
crimped
Incorrect applicator adjustment
INSULATION CRIMP
Wire size too large
Wire size too small
Crimp barrel
does not close
Legs too close
to bottom of crimp.
Insufficient deforma-
tion of strands,
showing voids
Incorrect terminal/wire selection
Crimp height
too loose
Crimp height
too tight
Insufficient
deformation,
showing voids
Flash at under
side of crimp,
due to over crimping
Incorrect crimp height adjustment
WIRE CRIMP