Information

ManualsBrandsTE CONNECTIVITY ManualsD-SUB ConnectorsConnector receptacle AWG (min.): 24 AWG max.: 20 Brass AMPLIMITE HD-20 (HDP-20) 1 pc(s)

Application Specification

HD- 20 Precision

114--10000

LOC B

1 of 11

E2012 T yco Electronics Corporation, a TE Connectivity Ltd. Company

TE logo is a trademark.

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722-- 1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

Formed C ontacts

27 JAN 12 Rev V

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +

0.13 [+.005] and angles have a tolerance of +2_.

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for the application of HD--20 Precision Formed Contacts. These

contacts are available in three snap--in types: crimp, posted, and solder cup. The crimp snap--in contacts are

available with or without an insulation support barrel for strain relief. The contacts accept a wire size range of

28 through 18 AWG and may be terminated to either stranded or solid wire.

After termination, these contacts are inserted into the cavities in the BACK of the connector housing and snap

into place. Assembled connectors containing these contacts are available and designed to meet requirements

of Military Specification MIL--C--24308.

When corresponding with TE Connectivity Personnel, use the terminology provided in this specification to

facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.

Figure 1

Locator Slot

Wire Barrel

Insulation

Barrel

Color Dot on Underside

of Wire Barrel

Typical Pin Contact

Snap-In Crimp Contacts

Typical Socket Contact

Crimp ContactPosted Contact Solder Cup Contact

Stabilizer

Pin Contact Without

Insulation Barrel

Transition

Flange

Solder Cup

2. REFERENCE MATERIAL

2.1. Revision Summary

Revisions to this application specification include:

S Updated document to corporate requirements

S Corrected tensile strength for 18 A WG in table in Figure 3

NOTE

Summary of content (24 pages)

PAGE 1
Application Specification 114-- 10000 HD- 20 Precision Formed Contacts NOTE i 27 JAN 12 Rev V All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. 1.
PAGE 2
114- 10000 2.2. Customer Assistance Reference Product Base Part Number 66504 and Product Code 5899 are representative numbers of HD--20 Precision Formed Contacts. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a TE Representative or, after purchase, by calling Product Information at the number at the bottom of page 1. 2.3.
PAGE 3
114- 10000 CAUTION DO NOT nick, scrape, or cut the wire conductor during the stripping operation. ! Outer Jacket Strip Length “A” + 1.27 [.050] Discrete Wire Strip Length Cable Ferrule Braid OUTER JACKET STRIP LENGTH CONTACT POSITIONS 9 “A” LENGTH 15 25 33.02 33 0 [1.300] [ 300] 37 43.18 [1.700] 50 40.64 [1.600] DISCRETE WIRE STRIP LENGTH  0.25 [.
PAGE 4
114- 10000 B. Contact Crimp Features Figure 3 shows a typical contact as it should appear after crimping. Although a pin contact with insulation barrel is shown, the requirements apply equally to socket contacts and to contacts not having an insulation barrel. 1. Crimp Location For optimum crimp effectiveness, the crimp must be within the area shown and must meet the crimp requirements provided in Figure 3.
PAGE 5
114- 10000 HAND TOOL WIRE CRIMP DIMENSIONS WIRE SIZE WIRE INSUL DIA RANGE ACCEPTED (AWG) 32--28 0.76--1.02 [.030 .040] [.030--.040] WIRE BARREL CRIMP SIZE OF WIRE APPLIED HEIGHT RANGE 32 0.58--0.46 [.023--.018] 30 0.61--0.46 [.024--.018] 28 0.63--0.51 [.025--.020] INSULATION BARREL CRIMP WIDTH WIDTH (Ref) HEIGHT (Ref) 0.84 [.033] 1.35--1.57 [.053 .062] [.053--.062] 0.64--1.93 [.025 .076] [.025--.076] 1.40 [.055] ------ ------ 1.40 [.055] 1.27 [.050] 1.40 [.055] 0.76 [.030] 1.40 [.
PAGE 6
114- 10000 AUTOMATIC MACHINE WIRE CRIMP DIMENSIONS WIRE SIZE RANGE (AWG) 32--28 WIRE INSUL DIA ACCEPTED 0.76--1.02 [.030 .040] [.030--.040] 1.73 [.068] Max 28--24 1.27--1.52 [.050[.050 -.060] 0.76--1.02 [.030--.040] [.030 .040] 26--22 1.02--1.27 [.040[.040 -.050] 1.73 [.068] Max 24--20 24--20 1.27--1.52 [.050[.050 -.060] 22--18 1.73 [.068] Max INSULATION BARREL CRIMP WIRE BARREL CRIMP SIZE OF WIRE APPLIED HEIGHT RANGE TENSILE STRENGTH N [LB] Min 32 0.58--0.46 [.023--.018] 8.01 [1.
PAGE 7
114- 10000 3.4. Crimped Contact Straightness A. Twist or Roll The crimped wire and insulation barrels must be aligned with the un--crimped portion of the contact to within the limit shown in Figure 4. Front of Contact (Pin or Socket) 15_ (Max) Wire Barrel Figure 4 B. Straightness Test questionable contacts using a straightness gage manufactured to the specifications of Figure 5. To be considered acceptable for use, a contact must fully enter the gage without binding. 1.07 + 0.03 [.042 + .001] DIA 1.
PAGE 8
114- 10000 DANGER Consideration must be given to toxicity and other safety and health requirements as recommended in the Material Safety Data Sheet supplied by the solder cleaning solvent manufacturer.
PAGE 9
114- 10000 WIRE SIZE RANGE (AWG) WIRE INSULATION DIAMETER ACCEPTED HAND TOOL (408-- 8547) APPLICATORg (408-- 8040) 32--28 32--28 0 76--1 02 [.030--.040] 0.76--1.02 [ 030-- 040] - - ------- 680659--2 680659--2 1 73 [.068] 1.73 [ 068] Max 91548--1 91548--1 28--24 11.27--1.52 27 1 52 [.050--.060] 0.76 1.02 0.76--1.02 [.030--.
PAGE 10
114- 10000 AMP-- O-- LECTRIC Model “G” Terminating Machine 354500-- [ ] (409-- 5842) AMP-- O-- MATIC Side Feed Stripper-- Crimper Model III Machine 1320895-- [ ] (409-- 10012) AMPOMATOR CLS IV+ Lead-- Making Machine (409-- 5878) AMPOMATOR CLS Model III-- G Lead-- Making Machine 122500-- [ ] (409-- 5852) Basic AMP-- O-- LECTRIC Model “K” Terminating Machine 565435-- 5 (409-- 5128) Typical Hand Tool (408-- 8547) Insertion/Extraction Tool 91285-- 1 and Replacement Tip Kits 543382-- [ ] (408-- 9404) HD Q
PAGE 11
4- 10000 6. VISUAL AID Figure 8 shows a typical application of HD--20 Precision Formed Contacts. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.
PAGE 12
Application Specification AMPLIMITE* HDP- 20 and Economy Crimp Snap Subminiature D Commercial Connectors NOTE i 114-- 40030 05 MAY 11 Rev D All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. 1.
PAGE 13
114- 40030 2.2. Customer Assistance Reference Part Number 205206 and Product Code 5091 are representative numbers of AMPLIMITE HDP--20 Subminiature D Commercial Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information.
PAGE 14
114- 40030 Document Number 408--9507 408--9508 408--9721 409--5842 409--5843 Document Title Crimping Die Assemblies 543424--1 Through --8 for AMPLIMITE Connectors Crimping Die Assemblies 543425--1 and 543425--2 for AMPLIMITE Connectors Die Holder Assemblies 58449--1, --2, and --3 AMP--O--LECTRIC* Model “G” Terminating Machine 354500--[ ] 2700--Lb. Pneumatic Power Unit 312522--[ ] 3. REQUIREMENTS 3.1. Storage A.
PAGE 15
114- 40030 CONNECTOR POSITIONS AND SHELL SIZE PANEL MTG POSN FLOATING BUSHING DIMENSIONS + 0.05 [.002] A B C D E F G HD JD Yes 23.01 [.906] 11.51 [.453] 13.84 [.545] 6.93 [.273] 2.24 [.088] ------ ------ 9 Position No 22.20 [.874] 11.10 [.437] 13.03 [.513] 6.53 [.257] 3.05 [.120] ------ ------ Size 1 Yes 21.29 [.838] 10.64 [.419] 12.22 [.481] 6.12 [.241] 2.24 [.088] ------ ------ No 20.47 [.806] 10.24 [.403] 11.40 [.449] 5.72 [.225] 3.05 [.120] 13.97 [.550] 19.
PAGE 16
114- 40030 3.3. Contact Insertion Terminated contacts are inserted into the back of the connector housing, and snap in place. The cavity rows are numbered for your convenience. If your design does not require the use of all cavities, the contacts should be distributed evenly throughout the connector. NOTE After inserting a contact into the housing, pull back lightly on the wire to make sure the contact is fully seated. i 3.4.
PAGE 17
114- 40030 CABLE DIAMETER ACCEPTED CABLE CRIMP “A” CABLE CRIMP “B” 4.19--4.83 [.165--.190] 4.5 + 0.13 [.177 + .005] 10.21 [.402] 4.83--5.51 [.190--.217] 5.41 + 0.13 [.213 + .005] 9.58 [.377] 5.51--6.25 [.217--.246] 6.07 + 0.13 [.239 + .005] ------ 6.25--7.21 [.246--.284] 6.68 + 0.13 [.263 + .005] 10.85 [.427] 7.21--8.23 [.284--.324] 7.65 + 0.13 [.301 + .005] ------ 8.23--9.52 [.324--.375] 8.66 + 0.13 [.341 + .005] ------ 9.52--11.10 [.375--.437] 9.98 + 0.13 [.393 + .005] ------ 10.
PAGE 18
114- 40030 F. Universal Cable Clamp Kits Universal Cable Clamp Kits (Instruction Sheet 408--9238) are available for connectors with a number 3 shell size (25 position) only. Each kit consists of two cable clamp halves, a two--piece braid termination clamp set (shielded versions only), a cable clamp wedge set, and mounting screws. Release Tool Kit 91266--2 (Instruction Sheet 408--6906) is used to release assembled universal cable clamp halves. G.
PAGE 19
114- 40030 Screw (3) Receptacle (Ref) Plug (Ref) Spring Latch (2) Cable Clamp Assembly Straight 90_ Cable Clamp Assembly Kit (Assembled) Latching Block (2) M3 Metric Screw (2) Cable Clamp Assembly with Screwlocks and Retainers Female Screwlock (2) Flat Washer (4) Retainer Screw (2) Assembled Screwlock (Ref) 4-- 40 Fillister Head Screws and Hex Nuts (2 Each) Lock Washer (2) Hex Nut (2) Retainer (2) Two-- Piece Shield 4-- 40 Pan Head Screws (3) Connector 4-- 40 Saddle Screw (2) Connector 4-- 40 S
PAGE 20
114- 40030 Crimp Ferrules for Braided Cable Shield Flared Braid Cable Jacket Outer Ferrule Inner Ferrule Conductors Split-- Ring Ferrule Split- Ring Ferrules or Foil or Braided Cable Shield Cable Jacket Foil or Braid (To be Folded Back Over Ferrule and Ground Wire) Two- Piece Slide Latch Assembly Kit 4-- 40 Screw (2) Conductors Ground Wire One- Piece Slide Latch Assembly Kit J 4-- 40 Hex Nut (2) One-- Piece Slide Latch 4-- 40 Screw (2) Lockwasher (2) Flat Washer (2) Slide Latch (2) Typical
PAGE 21
114- 40030 3.7. Repair Use Insertion/Extraction Tool 91285--1 (Instruction Sheet 408--9404) to remove individual contacts from housings for replacement or for relocation to another housing cavity. Damaged or worn contacts may be replaced provided there is sufficient slack, after restripping the wire, to insert the new contact. CAUTION DO NOT re--use damaged or worn contacts. Instead, replace them with new contacts and discard the old ones. ! 4.
PAGE 22
114- 40030 CONNECTOR OR CABLE CLAMP SHELL SIZE 25 Position CABLE DIAMETER ACCEPTED INNER FERRULE TYPE (SIZE) HAND TOOL DIE SET HAND TOOL DIE SET MARKING APPLICATOR DIE SET 4.83--6.10 [.190--.240] Stepped 543013--3 C--1 813809--1 5.84--7.11 [.230--.280] Stepped 1--543013--6 C--8 813809--7 Stepped (Small) 543013--4 C--2 Stepped (Large) 543013--5 D--2 Straight 543013--7 C--4 Stepped 543013--8 D--4 11.94--13.46 [.470--.530] Straight 1--543013--0 D--5 813809--4 4.83--6.10 [.
PAGE 23
114- 40030 Miscellaneous Tooling Insertion/Extraction Tool 91285--1 Shielding Enclosure Expansion Tool 58241--[ ] Seating Fixture Assembly 543615--1 Figure 6 (end) 5.2. Single Cable- to- Shield Ferrules The dies listed in the table in Figure 7 must be inserted into the hand tools and automatic machine die holder that uses them.
PAGE 24
114- 40030 6. VISUAL AID Figure 8 shows a typical application of an AMPLIMITE HDP--20 Subminiature D Commercial Connector with Snap--In Contacts. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.