Information

114- 10000
Rev V 3 of 11
DO NOT nick, scrape, or cut the wire conductor during the stripping operation.
Outer Jacket Strip Length
“A” +
1.27 [.050]
Discrete Wire
Strip Length
Braid
Ferrule
Cable
OUTER JACKET STRIP LENGTH
CONTACT POSITIONS “A” LENGTH
9
15
33.02 [1.300]
25
3
3
0
[
3
0
0
]
37 43.18 [1.700]
50 40.64 [1.600]
DISCRETE WIRE
CONTACT
WIRE SIZE
COLOR CODE
(
ON WIRE BARREL
INSULATION
D
I
A
M
E
T
E
R
STRIP LENGTH
 0.25 [.010]
W
I
R
E
S
I
Z
E
RANGE
(AWG)
(
O
N
W
I
R
E
B
A
R
R
E
L
OF LOOSE PIECE
CONTACTS O NLY)
DIAMETER
ACCEPTED
MILLIMETERS
DECIMAL
INCHES
FRACTIONAL
INCHES
OPEN BARREL CONTACTS (With or Without Insulation Support)
32--28 -- -- -- 0.76--1.02 [.030--.040] 2.39 .094 3/32
BLUE 1.73 [.068] Max 2.77 .109 7/64
28--24
BLACK 1.27--1.52 [.050--.060]
2
8
2
4
BLUE 0.76--1.02 [.030--.040]
2.39 .094 3/32
26--22 YELLOW 1.27 [.050] Max
2
.
3
9
.
0
9
4
3
/
3
2
2
4
2
0
R
E
D
1.73 [.068] Max 2.77 .109 7/64
24--20
R
E
D
1.27--1.52 [.050--.060] 2.39 .094 3/32
22--18 GREEN 1.73 [.068] Max 2.77 .109 7/64
SOLDER --CUP CONTACTS
18 and Smaller None None Specified 3.96 .156 9/64
Figure 2
3.3. Crimped Contact Requirements
Contact shall be located in desired tooling and crimped according to the instructions packaged with that tooling.
See Section 5, TOOLING of this document for details on tooling options and instructional materials.
Wire insulation shall NOT be cut or broken during the crimping operation, nor shall the insulation be crimped into the
contact wire barrel. Reasonable care should be taken by tooling operators to provide undamaged wire terminations.
A. Contact Crimp Barrel Configurations
The contact wire barrel shall be crimped to an F--crimp configuration as shown in Section X--X of Figure 3.
The insulation barrel (when present) shall be crimped to an O--crimp configuration. Refer to the table in
Figure 3 for crimp dimensions.
CAUTION
!
CAUTION
!