Instruction Manual

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Instruction Sheet

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PRODUCT INFORMATION

1-800-522-6752

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408-35037

11 MAY 20 Rev B

Figure 1

1. INTRODUCTION

The Light Duty Side Feed Terminal Strip Cutter (PN 2305570-1) is designed to loose piece (cut) side-feed,

front-carrier terminals from the carrier strip for use with portable crimping tools. Not all strip product is suitable

for use with portable crimping tools even though it may be removed from the terminal carrier by this tool.

Read and understand entire manual before using the tool.

2. DESCRIPTION

 The tool is comprised of a Handle Assembly, Cut-off Anvil, Cut-off Shear, Strip Guide, Horizontal

Adjustment Block, Vertical Adjustment Plate, and Terminal Stop (reference Figure 1).

 The tool adjustment specifications are presented in Figure 2.

NOTE

Dimensions in this Instruction Sheet are in inches [with millimeters in brackets]. Figures are not drawn to scale, but only for

reference.

Tab Width

Barrel Width

Barrel Height

Stock Thickness

(Max)

(Min)

(Max)

.130 [3.30]

.175 [4.45]

.050 [1.30]

.325 [8.30]

.024 [0.61]

Figure 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low

volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Side Feed Terminal Strip Cutter,

Light Duty, PN 2305570-1

Horizontal

Adjustment

Screws (2)

Cut-off

Shear

Terminal Stop

Handle

Assembly

Horizontal Adjustment Block

Strip Guide

Vertical Adjustment Plate

Cut-off Anvil

Vertical

Adjustment

Screws (2)

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Summary of content (6 pages)

PAGE 1
Instruction Sheet 408-35037 Side Feed Terminal Strip Cutter, Light Duty, PN 2305570-1 11 MAY 20 Rev B PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
PAGE 2
408-35037 3. TERMINAL DESCRIPTION NOTE This tool is designed specifically to loose piece side-feed front-carrier terminals. Tool is not designed to loose piece endfeed, center-carrier or dual-carrier terminals. NOTE Certain loose piece terminals listed for use with portable crimping tools receive a secondary forming operation at the time of manufacture that pre-forms the insulation and or wire barrels of the terminals.
PAGE 3
408-35037 3.3. Center-Carrier Terminals Terminal consisting of a contact body, crimp barrels (or other style termination feature) and tab. The tab is located between the contact bodies of the terminals. Contact Body This Style of Terminal CANNOT Be Used with the Cutter Crimp Barrels (or Other Style Termination Feature Tab Figure 5 3.4.
PAGE 4
08-35037 3. Lower the Vertical Adjustment Plate into the transition area between the Insulation Barrel and the Wire Barrel of the terminal. NOTE Some terminals do not have an Insulation Barrel – in that case, use the transition area between the Wire Barrel and the Contact Body to set up the tool (see Figure 7; Contact Details).
PAGE 5
408-35037 Vertical Adjustment Screws (2) Allow Clearance Between Vertical Adjustment Plate and Transition Area Horizontal Adjustment Screws (2) Allow Vertical Adjustment Plate to Rest on Crimp Barrel Figure 8 5. Test the adjustments by sliding the terminal strip left and right.
PAGE 6
408-35037 5. CUTTING PROCEDURE 1. Insert strip terminals into the Strip Guide until the Terminal Stop is reached. 2. Cycle the hand tool to shear the terminal from the carrier strip. Measure the cut-off tab length to confirm it is within TE specification for the specific terminal being cut. Note: If cut-off tab does not meet the TE specification, repeat set-up procedure in Section 4. 3.