Information

Application Tooling
81
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors for
Commercial Signal and Power Applications
Note: All part numbers
are RoHS Compliant.
Application Tooling (Continued)
AMPOMATOR CLS IV+
Lead-Making Machines,
Part Nos. 356500-1, -2;
1213400-1, -2
Fully-automatic machines
that measure, cut, strip and
terminate single leads.
Microprocessor-controlled,
and programmed and
operated using an easy-to-
follow, menu-driven touch-
screen. Features include
direct-drive terminating
units with precision crimp
height adjustment, fully
programmable setups, wire
runout and splice detection,
and motorized pre-feed with
wire straightener. Crimp
quality monitoring is also
available.
For more information, request
Catalog 124324, Video 198142
(NTSC), 199609 (PAL).
The AMPOMATOR System III
Leadmaker is designed for
the demands of low-
volume/high mix
manufacturing and precision
quality. This leadmaker
combines the best wire
processing capabilities with
new technologies in terminal
feeding and machine set-up
found in the System III
Applicator to offer significant
advantages for higher
throughput and efficiencies.
See catalog 1654956-5 for more
information.
End-Feed Heavy-Duty
Miniature Applicators
(coded HDM)
Interchangeable applicators
for crimping products
reeled end-to-end (primarily
open-barrel terminals).
Used in bench and lead-
making machines; most
designs can be used, or
adapted for use with minor
tooling changes, dial-in set-
tings for different wire sizes
and insulation diameters.
Mechanical or air-powered
feed systems, depending
on the product applied.
For more information, request
Catalog 296393-2 and
Instruction Sheet 408-8039.
EDGE Applicator Counter
The new EDGE counter tracks
wearable tool usage for the
most effective maintenance
planning. The completely
electronic counter, with clear
LCD display, indicates cycles
since installation. By
performing maintenance at
measured intervals with pre-
set limits, operators avoid
breakdowns and rejects
caused by tool wear or mis-
adjustment. A wireless
interface transfers counters to
a PC running the optional
Edge Counter Software Pack.
The EDGE is standard on all
new applicators and can be
retrofitted to most existing
Tyco Electronics applicators.
See catalog 1773385 for more information.
Lead Makers
110234
Applicators
Komax 433-S alpha
Lead-Making Machine
The 433-S alpha offers
maximum flexibility for
applying seals to one or both
ends of the wire with the
corresponding terminal. When
equipped with the mci 711
crimp terminator and mci 761
seal applicator, the fully-
automated 433-S alpha forms
a highly compact system with
optimum accessibility.
Dynamic servo-drives provide
fine travel settings on all motor
axes and the wire straightening
unit with quick-release lock and
automatic lead-in feature
reduces wire changeover time.
The TopWin software provides
for fast, simple data input.
For more information, request
Catalog 1307801.
Komax gamma 333 PC
Lead-Making Machine
AMPOMATOR System III
Leadmaker
This fully-automatic, PC-
controlled leadmaker can be
equipped with up to three
processing stations enabling
the crimping of both ends of
the wire, double-crimp
connections with three
different contacts, single-
ended seal applications,
tinning or ink-jet marking.
Features include ultra-short
conversions times, easy-to-
use graphic-based TopWin
interface with multiple-
language capability, crimp
force analyzer with statistical
analysis, seal monitoring, and
integrated good/bad sorting.
For more information, request
Catalog 1307901.