Information
114- 40030
Rev D10 of 13
3.7. Repair
Use Insertion/Extraction Tool 91285--1 (Instruction Sheet 408--9404) to remove individual contacts from
housings for replacement or for relocation to another housing cavity. Damaged or worn contacts may be
replaced provided there is sufficient slack, after restripping the wire, to insert the new contact.
DO NOT re--use damaged or worn contacts. Instead, replace them with new contacts and discard the old ones.
4. QUALIFICATION
AMPLIMITE HDP--20 Subminiature D Commercial Connectors are Listed by Underwriters Laboratories Inc.
(UL) in File Number E--28476 and Certified by CSA International in File Number LR--16455. These connector
assemblies will also mate with any size 20 Subminiature D complying with the dimensions in Military Standard
MIL--C--24308.
5. TOOLING
AMPLIMITE HDP--20 Connector ferrules can be terminated to wire using hand, semi--automatic, or automatic
crimping tools. Recommended tooling, and instructional material, is provided in Figures 6 and 7.
AMPLIMITE HDP Series One--Piece Shield can be applied by using Seating Fixture 543615--1. The seating
fixture assembly is designed to fully seat a one--piece shield for an RFI/EMI shielded AMPLIMITE HDP
Connector Assembly for customer--applied overmolding. Refer to Instruction Sheet 408--4245 for specific
instructions on this application.
5.1. Braid Shielded Cable
Inner and outer crimp ferrules, used with braid--shielded cable only, are crimped with the tooling listed in the
table in Figure 6. These arrangements are able to stand alone, or may be used with a variety of shielded and
unshielded cable clamps.
The dies listed in this table must be inserted into corresponding tooling. Hand tool dies 543013--[ ] (Instruction
Sheet 408--9318) fit Hand Crimping Tool 543344--1 (Instruction Sheet 408--9315), while applicator dies (no
publication) fit Ferrule Applicator Assembly 812407--1 (Instruction Sheet 408--8083). The applicator is powered
by the AMP--O--LECTRIC Model “G” Terminating Machine 354500--[ ] (Customer Manual 409--5842).
The exact cable clamp used determines inner ferrule size and shape. The inner ferrule, in turn, determines the
dies. Some ferrules are stepped, and some straight; some stepped ferrules have a large flared end, some a
smaller flare. These differences are noted in the table.
CONNECTOR
OR CABLE CLAMP
SHELL SIZE
CABLE
DIAMETER
ACCEPTED
INNER
FERRULE
TYPE (SIZE)
HAND TOOL
DIE SET
HAND TOOL
DIE SET
MARKING
APPLICATOR
DIE SET
4
8
3
6
1
0
[
1
9
0
2
4
0
]
Stepped 543013--2 B--1
8
1
3
8
0
9
1
9 Position
4.83--6.10 [.190--.240
]
Straight 543013--1 A--1
813809--1
Size 1
5.84--7.11 [.230--.280] Stepped 1--543013--7 B--8 813809--7
S
i
z
e
1
8.13--9.40 [.320--.370] Straight 543013--6 B--3 813809--5
4
8
3
6
1
0
[
1
9
0
2
4
0
]
Stepped (Large) 543013--3 C--1
8
1
3
8
0
9
1
4.83--6.10 [.190--.240
]
Stepped (Small) 543013--2 B--1
813809--1
15 Position
5.84--7.11 [.230--.280]
Stepped 1--543013--6 C--8 813809--7
Size 2
7.62--8.89 [.300--.350]
Stepped 543013--4 C--2 813809--2
S
i
z
e
2
8.00--9.27 [.315--.365] Straight 543013--6 B--3 813809--5
9.65--10.92 [.380--.430] Straight 543013--7 C--4 813809--3
Figure 6 (cont’d)
CAUTION
!