SYSTEMP – Installation Operation Manual (IOM SYSTEMP rev.N)
Table Of Contents
- WARRANTY CONDITIONS
- 1 DESCRIPTION OF UNITS AND OPERATING LIMITS
- 2 TRANSPORTATION, POSITIONING AND INSTALLATION PROCEDURES
- 3 PLENUMS, VENTILATED PLENUMS AND DUCT SECTIONS (ACCESSORY)
- 4 FREE COOLING PLENUM (ACCESSORY)
- 5 ADJUSTABLE AND VENTILATED PLINTHS (ACCESSORY)
- 6 TMC AIR-COOLED CONDENSER PLACEMENT AND INSTALLATION
- 7 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER
- 8 WATER CIRCUIT CONNECTIONS
- 9 COOLING CONNECTIONS
- 9.1 ROUTING OF THE COOLING CIRCUIT PIPES
- 9.2 COOLING CIRCUIT SIZING
- 9.3 COOLING CIRCUIT INSTALLATION
- 9.4 UNIT COOLING PIPE CONNECTION
- 9.5 AIR-COOLED CONDENSER CONNECTION
- 9.6 COOLING CIRCUIT VACUUM DRYING OPERATIONS
- 9.7 CHARGING THE COOLING CIRCUIT
- 9.8 PRECAUTIONS
- 9.9 LUBRICATING OIL FILLING IN THE CIRCUIT
- 9.10 TMC CONDENSER PRESSURE REGULATOR (ACCESSORY)
- 9.11 CHECKING THE REFRIGERANT LOAD AND COOLING CIRCUIT OPERATION
- 9.12 PRECAUTIONS AGAINST REFRIGERANT LEAKS
- 9.13 CHECKING THE MAXIMUM CONCENTRATION OF REFRIGERANT
- 10 EXAMPLES OF WATER AND COOLING CIRCUITS
- 10.1 EXAMPLE OF CHILLED WATER CIRCUIT
- 10.2 TMC AIR-COOLED CONDENSER COOLING CIRCUIT
- 10.3 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.4 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.5 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.6 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.7 TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS
- 10.8 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.9 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.10 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.11 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.12 COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR
- 10.13 COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR
- 11 ELECTRICAL CONNECTIONS
- 11.1 RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP)
- 11.2 ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server)
- 11.3 CANbus LAN CONNECTION (ACCESSORY)
- 11.4 REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY)
- 11.5 WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.6 DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.7 CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)
- 11.8 WATER DETECTION PROBE CONNECTION (ACCESSORY)
- 11.9 CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY)
- 11.10 AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY)
- 12 ROUTINE AND SPECIAL MAINTENANCE
- 13 DEACTIVATION, DISMANTLING AND DISPOSAL
- 14 APPENDIX 1: RECOMMENDED EQUIPMENT
- 15 APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP
- 16 APPENDIX 3: FAULT DIAGNOSIS
- 17 NOTES
5
10 EXAMPLES OF WATER AND COOLING CIRCUITS .............................................................................................................. 65
10.1 EXAMPLE OF CHILLED WATER CIRCUIT ...............................................................................................................................................................................65
10.2 TMC AIR-COOLED CONDENSER COOLING CIRCUIT ........................................................................................................................................................65
10.3 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER ........................................................................................................66
10.4 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER .........................................................................................67
10.5 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER ......................................................................................................68
10.6 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER ......................................................................................69
10.7 TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS ..............................................................................................................................70
10.8 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER .........................................................................71
10.9 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER ..........................................................72
10.10 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER .......................................................................73
10.11 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER .......................................................74
10.12 COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR ......................................................................................................................75
10.13 COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR ...................................................................................................................76
11 ELECTRICAL CONNECTIONS .............................................................................................................................................. 77
11.1 RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP) ................................................................................78
11.2 ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server) .....................................................................................................79
11.3 CANbus LAN CONNECTION (ACCESSORY) ......................................................................................................................................................................... 80
11.4 REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY) .......................................................................................................................................81
11.5 WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY) ...................................................................................82
11.6 DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY) ....................................................................................................83
11.7 CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)..............................................................................................84
11.8 WATER DETECTION PROBE CONNECTION (ACCESSORY) ..............................................................................................................................................85
11.9 CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY) ......................................................................86
11.10 AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY) .........................................................................87
12 ROUTINE AND SPECIAL MAINTENANCE ........................................................................................................................... 88
12.1 ROUTINE MAINTENANCE ..........................................................................................................................................................................................................89
12.2 SPECIAL MAINTENANCE ...........................................................................................................................................................................................................92
12.3 MAINTENANCE OF TMC AIR-COOLED CONDENSERS .....................................................................................................................................................98
13 DEACTIVATION, DISMANTLING AND DISPOSAL ........................................................................................................... 100
13.1 DISPOSAL OF MATERIALS CONTAINED IN UNITS ..........................................................................................................................................................100
14 APPENDIX 1: RECOMMENDED EQUIPMENT .................................................................................................................. 102
15 APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP ......................................................................................... 103
15.1 PRELIMINARY CHECKS ............................................................................................................................................................................................................103
15.2 FIRST START-UP ......................................................................................................................................................................................................................... 107
16 APPENDIX 3: FAULT DIAGNOSIS .................................................................................................................................... 110
16.1 PROBLEMS WITH VENTILATION ........................................................................................................................................................................................... 111
16.2 PROBLEMS WITH DIRECT EXPANSION COOLING CIRCUIT .........................................................................................................................................112
16.3 PROBLEMS WITH CHILLED WATER CIRCUIT .....................................................................................................................................................................115
16.4 PROBLEMS WITH HEATING SECTION .................................................................................................................................................................................116
16.5 PROBLEMS WITH HUMIDIFICATION ................................................................................................................................................................................... 117
17 NOTES ............................................................................................................................................................................... 120
EC DECLARATION OF CONFORMITY ........................................................................................................................................... 123
TEST CERTIFICATE ........................................................................................................................................................................ 123