SUNSTONE® SERIES GRILLGAS GRILLS USE & CARE GUIDE Read all instructions before you operate your grill. Save these instructions! Conforms to ANSI STD Z21.58b-2012 Certified to CSA STD 1.6b-2012 Outdoor Cooking Gas Appliance 3174816 To installer or person assembling grill:Leave this manual with grill for future reference. To consumer: Keep this manual for future reference. www.sunstonemetalproducts.
Welcome & Congratulations Congratulations on your purchase of a new Sunstone grill! We are very proud of our product and we are completely committed to providing you with the best service possible. Your satisfaction is our #1 priority. Please read this manual carefully to understand all the instructions about how to install, operate and maintain for optimum performance and longevity. We know you’ll enjoy your new grill and thank you for choosing our product. We hope you consider us for future purchases.
INDEX DIRECTORY HAZARDS & WARNING SIGNS GRILL SPEC. & PARTS LIST SUN3B/SUN3BIR -------------------SUN4B/SUN4BIR ---------------- 1-3 4-6 SUN5BIR -------------------------- 7-9 ATTENTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage.
START-UP CHECKLIST ATTENTION:Neveroperate thegrill unattended. ATTENTION:Neveroperate thegrill unattended. EXPLOSION:When Igniting the Grill – Always keep the Hood Open. “FIRST TIME STARTUP CHECKLIST” AA Battery is installed into Black Cap Igniter Box. Burner Mounting Bolts are “Removed” – see page 10 Transformer Electrical Plug is properly installed. Installationofthe propergastypeandregulatorsettings. TheproperRegulator & Gas Connectioniscomplete.
LP hose is clean and inspected for cuts, wear, abrasion, or leaks. Replace if necessarywith a suitable UL,ETLorCSAListed partwith internallythreadedconnection. ATTENTION:All Gas Grill Installations MUST HAVE MINIMUM TWO AIR-FLOW VENTS, either in ELEVATED POSITION for Natural Gas or LOWERED POSITION for Liquid Propane. Your Warranty may be VOID if island does not meet basic setup requirements.
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GRILL INSTALLATION – BURNER BOLT REMOVAL PAGE 10 Why is this Important! The intensity of the Gas Burners will gradually erode layers of materials of the Stainless-Steel Burners causing them to eventually Burn-Through, thus causing Flare-Ups. When this happens, you will need to replace the Burners, and if the Burner Bolts are still attached, they may have Corroded and become difficult to later remove.
GRILL INSTALLATION – GFCI TRANSFORMER FOR LIGHTS PAGE 11 LIVE CIRCUIT:Indicates a potentially hazard from Liveelectrical current that if extreme caution is notused, may result in minor or moderatepersonal injury, or property damage. 1.Locatethetransformer Removethetransformerfrom theplasticbaglocated intheinteriorofgrill.MakesuretheTransformeris complete,anddouble check thegrilllight plugcordis properlysecured to transformer,andall wiresare firmly fixedinto plastic clipplug. 2.
GRILL INSTALLATION – OVERVIEW & REQUIRMENTS PAGE 12 Grill Cut-Out Your grill is SELF-RIMMING, meaning the lip of grill rests on top of the counter edge around the cut-out with the front of grill which is Free-Hanging from counter top. Because of this, there is No Need for any Trim-Kit like with many other grill in the market. ATTENTION:Never build shelf or enclose interior space under the BBQ Cut-Out.
GRILL INSTALLATION – AIRFLOW & PREVAILING WIND PAGE 13 InFIG.B,Excess heatleaves throughbackofgrill, butis blocked by PrevailingWind,causingoverheatingofgrill. 1.Slide GrillinPlace YourSunstone™ grillisspecially designed with aninternalbuiltinhangerlip locatedat the Right,Left andBacksides. Thegrilllipallows it tohangbythe threesupported edgeson the right,leftandback. The front controlpanel requiresnosupportingedge;itisdesigned to hangdownthefrontofyourcut-out. 2.
ISLAND LOCATION – OPEN AREA INSTALL PAGE 14 Windy Conditions Your grill is specially designed to draw fresh air in through the front, and direct it to the bottom burners. When grilling the hot gases are then released through the back of grill through a venting system. Using your grill in windy conditions may disrupt the front-to-back air flow. 1. For breezy days, be careful not to leave the front hood down for more than 15 minutes,when the burners are on.
ISLAND LOCATION – ENCLOSED INSTALL PAGE 15 Clearances to Non-Combustible Construction*: A minimum of 4” to 6” clearance from the back of the grill to non-combustible construction is required for the purpose of allowing the lid to open fully. It is desirable to allow at least 6” rear and side clearance to construction above the cooking surface for counter space. If you’ll be using the rotisserie option, the space is essential for motor and skewer clearance.
INSTALLATION – Gas Hook-Up GAS SETUP – LP GAS HOOK-UP PAGE 16 GAS REQUIREMENTS Verify the type of gas supply to be used, either NG or LP, and make sure the marking on the appliance rating sticker agrees with that of the supply. The rating sticker is located on the back of the Gas Manifold Pipe. Never connect an unregulated gas line to the appliance. You must use the gas regulator provided with the unit, even if the supply is controlled.
GAS SETUP – NG GAS INSTALLATION PAGE 17 NG Gas Hook-up NaturalGasgrills isdesigned tooperateonNaturalGasONLY,at apressureregulatedat 7”water column(W.C.) when equippedwiththe correct naturalgas orificesonthevalves andaNG regulatoron thesupply lineregulated at theresidentialmeter. NG Quick Connect Hose Operation For NG Gas Grills, it is shipped with a NG Medium Pressure Regulator & 18” long Hose.
GRILL START-UP – LIGHTING THE GRILL PAGE 18 EXPLOSION:When Lighting the Grill, Hold the Knob in until Burner Ignites. DO NOT RELEASE KNOB, GAS WILL CONTINUE TO FLOW. ALWAYS IGNITE GRILL WITH HOOD OPEN! WARNING:Neverstand withyour headdirectly overtheGrill when lighting theMain Bottom Burner or Rotisserie Back IR Burner, toprevent possibleinjury. Lighting Instructions Open Lid/Hood Ensure Burner Control Knobs In the “OFF” position, Turn on the gas supply valve 1.
GRILL START-UP – ROTISSERIE ROD SETUP PAGE 19 Rotisserieismostlyusedtocook largepiecesofmeatandpoultrytoassureslow, even cooking. The constant turningprovides aself-bastingaction,making foodcookedonarotisserieexceptionally moist andjuicy.Rotisseriecookinggenerally requires1 ½to4½hourstocookdependingon thesizeandtypeofmeat beingcooked.Youcanhaverotisseriecookingwithindirect heatwithinfraredrotisserieburner.
PAGE 20 GRILL START-UP – ROTISSERIE ROD SETUP Rotisserieassemblycanbepurchased individuallyeither byindividualitem, or ina completeset,foryour sizeof grill.Therotisserie assemblycanalso beusedwith or withoutan infra-red backburner. Name Qty. PartNo. 3BurnerRotisserieset 1 P--RK-3B 4BurnerRotisserieset 1 P--RK-4B 5BurnerRotisserieset 1 P--RK-5B ElectricalGroundingInstructions: Therotisseriemotorisequippedwithathree-pronggroundingplugforyourprotectionagainstelectric shock.
MAINTANCE –Knob –& KNOB Ring Adjustment GRILL START-UP MAINTANCE PAGE 21 Knob &RingAdjustment Whileturninganyof the knobsandyounoticeany onestickingorrubbing,Followthesesteps. 1. Turn each knobforany issues 2. Forknobthat rubs orsticks wheneither turned or pushedin,removeknobandunscrewthe fourscrews slightly,soringisloosened. (DONOTREMOVESCREWS COMPLETLEY) 3. ReplaceKnobbackon,MoveKnobRingLeft,Right,Up, andDown, tillit isCenteredaroundKnob,thenremove knob,while holdingringinplace. 4.
SUNSTONE GRILL NON-TRANSFERABLE WARRANTY PAGE 22 WARRANTY COVERS ORIGINAL PURCHASER ONLY, MUST HAVE COPY OF ORIGINAL INVOICE TO RECEIVE ALL WARRANTIES.