January 2011 / BULLETIN 40-10 Catch-All ® Liquid & Suction Line Filter-Driers Filter-Driers It’s the CORE that counts!
Page 2 – Bulletin 40-10 Table of Contents Quick Selection Guide . . . . . . . . . . . . . . . . . . . . . . . 3 Technical Information The Sporlan Catch-All Liquid and Suction Line Filter-Driers are the choice for today’s systems with ® R-410A System Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The Catch-All Filter-Drier . . . . . . . . . . . . . . . . . . . . . . . 5 Application. . . . . . . . . . .
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Page 4 – Bulletin 40-10 Why Chemical Breakdown Occurs Moisture Water or moisture is always present in refrigeration systems, especially with the use of hygroscopic polyolester (POE) lubricants. Acceptable limits vary from one unit to another and from one refrigerant to another. Moisture is harmful even if “freeze-ups” do not occur. Moisture is an important factor in the formation of acids, sludge, copper plating, and corrosion. To be safe and sure, keep the moisture level as low as possible.
Bulletin 40-10 – Page 5 How It Works expansion valves, capillary tubes, and other close tolerance parts of a refrigeration system. The famous molded porous core of the Catch-All® Filter-Drier performs these vital functions: The solution to system filtration is the Catch-All Filter-Drier. The Catch-All has been designed to do the job with maximum efficiency. It removes these particles, down to the minimum size, in one pass filtration.
Page 6 – Bulletin 40-10 The Inside Story Catch-All Filter-Driers provide these proven benefits: Blend of Desiccants Through constant engineering research, Sporlan developed a blend of desiccants that gives each core maximum contaminant removal characteristics for today’s systems. Each core is formulated with molecular sieve for high water capacity and activated alumina for acid removal.
Bulletin 40-10 – Page 7 .Liquid Line Ratings and Selection Recommendations ■ General The selection of a filter-drier for a given application involves such technical factors as: the amount of moisture to be expected in a system — operating temperatures — amount of foreign matter present — allowable pressure drop through the filter-drier — its ability to retain both liquid and solid contaminants, and bursting pressure. Proper evaluation of these factors is necessary for optimum service and economy.
Page 8 – Bulletin 40-10 Application – Installation TYPICAL PIPING DIAGRAM TA-1 Acid Test Kit Com Con de r nse Byp as i sD ar sch ge Ga s Sol er ns de n Co pre sso r CROT Crankcase Pressure Regulating Valve ch Dis s Ga arg s den Conuid Liq e Hot Gas Solenoid Valve Sup S u ce r h e tion ated Gas Suction Filter OR Suction Line Filter-Drier Dis qua al E n n r e io Ext nect Con lize ed Catch-All Filter-Driers are most effective in the liquid line.
Bulletin 40-10 – Page 9 Application – Installation ■ Capillary tube system The C-032-CAP Catch-All is designed specifically for capillary tube systems. This unit consists of a C-032-S with 1/4” copper tubes brazed into each end, giving an overall length of 5.81”/148 mm. Capillary tubes of any size may be inserted into the 1/4” copper tube on this Catch-All, then the tubing pinched down, and soldered.
Page 10 – Bulletin 40-10 .Sealed Type Specifications Type C-032 through C-609-S-T-HH Socket Depth Maximum Rated Pressure of 650 psi C Length Length Inches lb Liquid Line and Suction Line “C” SERIES LIQUID LINE TYPE SAE Flare C-032 — C-032-F ODF Solder C-032-S C-032-CAP C-032-CAP-T SUCTION LINE TYPE ODF Solder SAE Flare ODF Solder SOLDER SOCKET DEPTH Inches — 1/4 4.19 3.81 0.38 — Extended 1/4 Male — 5.81 — 3.
Bulletin 40-10 – Page 11 .Sealed Type Specifications Type C-032 through C-609-S-T-HH Socket Depth Maximum Rated Pressure of 44.
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Bulletin 40-10 – Page 17 Reversible Heat Pump Filter-Driers Type HPC-082 through HPC-307-S-HH Socket Depth Maximum Rated Pressure of 650 psi / 44.8 bar C Length Design features: ■ Enhanced flow capacities deliver system protection solutions for today’s system sizes. ■ Filter-drier operates in either flow direction with low pressure drop. ■ Sporlan dependable molded core for maximum filtration ability. When flow reverses, dirt already collected remains in the filter-drier.
Page 18 – Bulletin 40-10 .Reversible Heat Pump Filter-Driers Ratings and Selection Recommendations For New Installations – Refrigerant 22 TYPE SURFACE FILTERING AREA Sq.
Bulletin 40-10 – Page 19 .Reversible Heat Pump Filter-Driers Ratings and Selection Recommendations For New Installations – Refrigerant 407C TYPE SURFACE FILTERING AREA Sq.
Page 20 – Bulletin 40-10 .Reversible Heat Pump Filter-Driers Ratings and Selection Recommendations For New Installations – Refrigerant 410A TYPE SURFACE FILTERING AREA Sq.
Bulletin 40-10 – Page 21 Replaceable Core Type DESIGN FEATURES: CONSTRUCTION The Catch-All shell utilizes an exclusive filter-within-a-filter construction. The new internal assembly, when used with Sporlan molded cores, provides maximum water capacity, excellent acid removal characteristics, the ability to remove products of lubricant decomposition, and outstanding filtration.
Page 22 – Bulletin 40-10 .Replaceable Core Type Specifications Type C-R424-G through C-R427-G Type C-485-G through C-40033-G Type C-484-P through C-40016-P D Diameter *P G B Liquid Line C-R424-G C-R425-G C-R427-G Inches lb 1/2 5/8 7/8 — 1 RCW-42 42 — ■ SHELL DIMENSIONS Inches MOUNTING BRACKETS TYPE US LISTED G A CONNECTION NO. OF VOLUME FILTER OPTIONAL CORE SIZE CORES OF ELEMENT SECONDARY PART Inches OR FILTER DESSICANT PART FILTER ** NUMBER ODF Solder ELEMENTS Cu. In.
Bulletin 40-10 – Page 23 .Replaceable Core Type Specifications Type C-R424-G through C-R427-G Type C-485-G through C-40033-G Type C-484-P through C-40016-P D Diameter *P G B C-R424-G C-R425-G C-R427-G mm kg A 1/2 5/8 7/8 — 1 RCW-42 688 — MOUNTING BRACKETS FILTER CONNECTION NO.
Page 24 – Bulletin 40-10 Cores / Elements eplaceable cores and r Filter elements Order Separately Cores for replaceable core type filterdriers are molded of exactly the same desiccants that are used in the popular sealed filter-driers. Cores are individually packed in metal cans, fully activated, and hermetically sealed against moisture and dirt. Filter elements are dried and packed in individual sealed metal cans.
Bulletin 40-10 – Page 25 .Liquid Line Ratings and Selection Recommendations Replaceable Core Type – Refrigerant 134a TYPE C-R424-G C-R425-G C-R427-G C-485-G C-487-G C-489-G C-967-G C-969-G C-1449-G C-14411-G C-19211-G C-19213-G C-19217-G C-30013-G C-40017-G C-485-G C-487-G C-489-G C-967-G C-969-G C-1449-G C-14411-G C-19211-G C-19213-G C-19217-G C-30013-G C-40017-G SURFACE FILTERING AREA Sq.
Page 26 – Bulletin 40-10 .Liquid Line Ratings and Selection Recommendations Replaceable Core Type – Refrigerant 22 TYPE C-R424-G C-R425-G C-R427-G C-485-G C-487-G C-489-G C-967-G C-969-G C-1449-G C-14411-G C-19211-G C-19213-G C-19217-G C-30013-G C-40017-G For suction line filter-driers see page 30 For sealed model Catch-Alls see page 10 C-485-G C-487-G C-489-G C-967-G C-969-G C-1449-G C-14411-G C-19211-G C-19213-G C-19217-G C-30013-G C-40017-G SURFACE FILTERING AREA Sq.
Bulletin 40-10 – Page 27 .Liquid Line Ratings and Selection Recommendations Replaceable Core Type – Refrigerant 404A & 507 TYPE C-R424-G C-R425-G C-R427-G C-485-G C-487-G C-489-G C-967-G C-969-G C-1449-G C-14411-G C-19211-G C-19213-G C-19217-G C-30013-G C-40017-G C-485-G C-487-G C-489-G C-967-G C-969-G C-1449-G C-14411-G C-19211-G C-19213-G C-19217-G C-30013-G C-40017-G SURFACE FILTERING AREA Sq.
Page 28 – Bulletin 40-10 .Liquid Line Ratings and Selection Recommendations Replaceable Core Type – Refrigerant 407C TYPE C-R424-G C-R425-G C-R427-G C-485-G C-487-G C-489-G C-967-G C-969-G C-1449-G C-14411-G C-19211-G C-19213-G C-19217-G C-30013-G C-40017-G SURFACE FILTERING AREA Sq.
Bulletin 40-10 – Page 29 .Liquid Line HH Style for Wax Removal Type C-052-HH through C-417-S-HH Type RC-4864-HH through RC-10098-HH Maximum Rated Pressure of 650 psi / 44.8 bar Small amounts of wax are often a problem on low temperature systems. Even well engineered systems frequently contain minute quantities of wax that are sufficient to clog expansion valve screens or cause sticking of the valve.
Page 30 – Bulletin 40-10 Suction Line Filter-Driers Sporlan Suction Line Filter-Driers are designed specifically for CLEAN-UP after BURNOUT using the HH TYPE CHARCOAL CORE PROVEN BENEFITS: ■ Positive protection for the compressor ■ Most economical method of clean-up ■ Minimum down time — system operates during clean-up ■ Method is applicable to almost any size system ■ Removes all contaminants — moisture, acid, sludges, dirt… ■ Recommended by the leading equipment manufacturers method of CLEAN-
Bulletin 40-10 – Page 31 Clean-Up Procedure 1. DIAGNOSIS — Make certain that a motor burnout has actually occurred by running the proper electrical tests. Determine the severity of the burnout by analyzing the acid content of the lubricant from the burned out compressor. This can be done on the job with a TA-1 One Time Acid Test Kit. Note the color of the lubricant, the smell of the refrigerant, and if carbon deposits are present in the suction line. 2.
Page 32 – Bulletin 40-10 For New Systems and Clean-Up After Burnout Suction Line Filter-Drier Specifications Type C-083-S-T-HH through C-609-S-T-HH Type RSF-487-T through RSF-9625-T Type C-30013-G through C-40033-G Inches lb Suction Line - Sealed Type C-083-S-T-HH C-084-S-T-HH C-164-S-T-HH C-165-S-T-HH C-166-S-T-HH C-167-S-T-HH C-305-S-T-HH C-306-S-T-HH C-307-S-T-HH C-309-S-T-HH C-417-S-T-HH C-419-S-T-HH C-437-S-T-HH C-439-S-T-HH C-4311-S-T-HH C-4313-S-T-HH C-607-S-T-HH C-609-S-T-HH CONNECTION SIZE Inc
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Page 34 – Bulletin 40-10 .For New Systems and Clean-Up After Burnout Suction Line Filter-Drier Specifications Tons °F psi Flow Capacity - Sealed Type REFRIGERANT EVAPORATOR TEMP. PRESSURE DROP (psi) C-083-S-T-HH C-084-S-T-HH C-164-S-T-HH C-165-S-T-HH C-166-S-T-HH C-167-S-T-HH C-305-S-T-HH C-306-S-T-HH C-307-S-T-HH C-309-S-T-HH C-417-S-T-HH C-419-S-T-HH C-437-S-T-HH C-439-S-T-HH C-4311-S-T-HH C-4313-S-T-HH C-607-S-T-HH C-609-S-T-HH 40°F 2.0 1.3 1.4 1.7 2.0 2.6 2.8 2.2 2.8 3.4 3.8 3.8 4.0 5.1 6.4 7.1 7.
Bulletin 40-10 – Page 35 .For New Systems and Clean-Up After Burnout Suction Line Filter-Drier Specifications kW °C bar Flow Capacity - Sealed Type REFRIGERANT EVAPORATOR TEMP. PRESSURE DROP (bar) C-083-S-T-HH C-084-S-T-HH C-164-S-T-HH C-165-S-T-HH C-166-S-T-HH C-167-S-T-HH C-305-S-T-HH C-306-S-T-HH C-307-S-T-HH C-309-S-T-HH C-417-S-T-HH C-419-S-T-HH C-437-S-T-HH C-439-S-T-HH C-4311-S-T-HH C-4313-S-T-HH C-607-S-T-HH C-609-S-T-HH 5°C 0.14 4.6 4.9 6.0 7.0 9.1 9.8 7.7 9.8 11.9 13.3 13.3 14.0 17.9 22.5 24.
Page 36 – Bulletin 40-10 Compact Stye Suction Line Filter-Driers Type C-144-S-TT-HH through C-149-S-TT-HH Maximum Rated Pressure of 650 psi / 44.8 bar INLET B Proven benefits: ■ ■ ■ ■ Short overall length, suitable for cramped piping situations — shorter than other similar type filter-driers. Suitable for use on 1 through 5 ton air conditioning systems, with suction line sizes in the range of 1/29 to 1-1/89. Also applicable on the common suction line of heat pump systems.
Bulletin 40-10 – Page 37 Acid Test Kit Tests Mineral, Alkylbenzene, and POE Lubricants - Thoroughly Field Proven - Takes the Guesswork Out of Service Work The TA-1 Acid test kit offers these Outstanding benefits: BUILDS CUSTOMER CONFIDENCE Show the test results of the acid test kit to customers, or perform the test in their presence. In this way they realize you are using the most up-to-date scientific method for system maintenance.
Page 38 – Bulletin 40-10 Accessories MOUNTING BRACKETS A-685 A-175-1 Order Separately Mounting Bracket for shell types C-480 thru C-19200 Series and RSF shells. ONE bracket per package. Depending on shell size and installation requirements, more than one bracket may be required. Catch-Alls larger than the C-480 and RSF480 Series shells generally require two brackets. Mounting Bracket for shell types C-R424-G, C-R425-G, and C-R427-G ONLY. ONE bracket per package.
Bulletin 40-10 – Page 39 OFFER OF SALE The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors (“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions.
© 2011 Parker Hannifin Corporation 12011 / Bulletin 40-10 Parker Hannifin Corporation Sporlan Division 206 Lange Drive • Washington, MO 63090 USA phone 636 239 1111 • fax 636 239 9130 www.sporlan.
