01GW 729100419 Owner’s Manual & Assembly Guide EVEREST SERIES Gloves must be worn at all times to reduce risk of injury! 12’ GARAGE Customer Service: 1-800-851-1085 or assist@arrowsheds.com BUILDING DIMENSIONS Approx.† Size 12' x 10' 3,7 m x 3,0 m Storage Area 116 Sq. Ft. 1043 Cu. Ft. 10,8 m 2 29,5 m 3 † Size rounded off to the nearest foot Exterior Dimensions (Roof Edge to Roof Edge) Width Depth Height Base Size 142.13” x 119.25” 361,0 cm x 302,9 cm Additional per Extension 142.
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03GW SAFETY & MAINTENANCE Safety precautions MUST be followed at all times throughout the construction of your building! Care must be taken when handling various pieces of your building since many contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your building. Practice caution with the tools being used in the assembly of this building. Be especially familiar with the operation of all power tools.
07BQ ASSEMBLY TIPS & TOOLS Watch the Weather Closely: Be sure the day you choose to install your building is dry and calm. Do NOT attempt to assemble your building on a windy day. Be careful on wet or muddy ground. Use Teamwork: Two or more people are required to assemble your building. One person can hold the parts or panels in place while the other person fastens them together and handles the tools. This makes the process of assembling your building faster and safer.
05GW Base The Base For Your Building Concrete Slab The slab should be at least 4" (10,2 cm) thick. It must be level and flat to provide good support for the frame. The following are the recommended materials for your base. 2 x 4's (38 mm x 89 mm) (will be removed once the concrete cures) Concrete Sheet of 6 mil plastic We recommend for a proper strength concrete to use a mix of: 1 part cement 3 parts pea sized gravel 2 1/2 parts clean sand Prepare the Site/Construct a Base 1.
06GW Anchoring Anchoring Down The Building It is important that the entire floor frame be anchored after the building is erected. Below are recommended ways of anchoring. Anchoring into Concrete: Anchoring into Wood: For poured concrete slab or footing or patio blocks: Use 1/4" x 2" (6 mm x 51 mm) Lag Screws. Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm) dia. holes provided in the frames for proper anchoring.
07GW HARDWARE LIST... 65103 65101 65106 65943 65943 65943 66783 66611 66611 66611 65989 65020 66646 6228 60H 30003 30005 30018 66609 7003 7004 7022 Hardware Views by Key No. Qty.
08GW PARTS LIST... Confirm that all hardware and parts are present before attempting to assemble your Storage Unit. For missing or damaged parts contact Customer Service. Do not return to store. Customer Service: 1-800-851-1085 or assist@arrowsheds.com Assembly Part Part Key No.
09GW PARTS LIST... Assembly Part Part Key No.
GW Components for Garage Door (GD) 2 2 #1 End Hinge 2 #3 End Hinge #2 End Hinge 3 3 1 #1 Center Hinge Door Section with weather stripping Inside Step Plate 1 Roller Door Section 10 1 Door Lock Assembly Bottom Fixture Left 1 1 Bottom Fixture Right 17 10 Top Fixture 2
GW Components for Garage Door (GD) Snap Latch 2 2 Snap Latch Keeper 1 Cable Flag Angle Right 1 1 Flag Angle Left 4 Vertical Track 1 1 Horizontal Curve Track Right 2 Horizontal Curve Track Left Track Bracket Extension Spring 2 S Hook 2 Clevis 2 Safety Cable Cable Clip Cable Clip 2 Spring Cable 2 2 Pulley 4 2 17 11
GW Hardware for Garage Door (GD) 10-24 x 5/8” Bolt 2 Hex Bolt with Hole 1 1/4” Self Drilling Screw 4 1/4” Self Drilling Screw Red 8 3/8” x 3/4” Carriage Bolt & Hex Nut 2 3/8” x 1-1/2” Bolt & Hex Nut 4 Eyebolt & Hex Nut 2 17 12 1/4” Sheet Metal Screw 1/4” Wiz Nut 1/4” x 5/8” Track Bolt & Hex Nut 42 1 14
GW ASSEMBLY OVERVIEW 51 50 50 53 49 63 51 6 5 10 71 14 8 17 42 42 65 61 37 68 14 42 65 36 5 22 17 66 6 21 40 10 42 54 16 19 8 32 14 9 14 19 67 71 35 13 42 62 60 16 22 73 Exte 35 13 nsio n 14 Kit x 66 14 21 64 20 20 14 1 9 10 13 66 14 64 16
GW ASSEMBLY OVERVIEW 3 7 7 7 52 43 7 4 39 2 52 47 7 3 46 1 7 7 47 7 7 1 48 52 44 48 2 2 39 46 43 7 4 7 44 12 x1 0U 3 45 52 3 7 nit 2 43 47 46 47 12 48 46 43 44 Ex ten sio nK 12 1 45 1 12 12 it x 12 1 10 14 44 48 12
GW ASSEMBLY OVERVIEW 34 55 30 57 30 69 30 30 30 58 30 57 31 56 30 30 Ex 30 31 ten sio 56 nK it x 30 55 69 57 30 1 30 34 57 23 15 15 23 15 15 23 11 15 24 26 15 15 23 28 24 28 18 15 23 28 15 15 59 11 15 15 15 24 11 28 29 11 72 70 41 Exte 27 nsio n 24 25 33 33 38 15 Kit x 1 10 15
GW Step 1A 65943 BB 65106 (x12) N 11162 80159 11150 (x2) (x2) (x2) (x12) Washers are to be used on painted parts only. Washers are not necessary on unpainted parts and there are not enough to use on every screw and bolt. 11162 x1 11162 BB N 11162 8’ 8-3/4” 266,0 cm 11162 Painted screws are to be used on painted parts only.
GW Step 1B 65943 (x1) BB 65106 N 11292 80141 (x1) (x1) (x1) Rear Door Option A Rear Extension Kit Door Option A 12x10 Door Option B 12x15 Front Front For Door Option A, put the ramp on the left rear frame. For Door Option B, put the ramp on the right front frame.
GW Step 1C 80141 11151 80145 11158 (x1) (x2) (x1) (x1) 65943 BB 65106 (x8) N Rear *Bend tabs up for 80141 and 11151 (x8) *Holes on Outside N Door Option A N 12x10 Door Option B Front *Holes on Outside BB 11’ 9-1/8” 358,5 cm BB 11151 Rear From Step 1A From Step 1B Door Option A For Door Option A, put the ramp on the left rear frame. For Door Option B, put the ramp on the right front frame.
GW Step 2A 12x10 x1 Extension x1 11188 11190 11192 11189 66611 (x2) (x2) (x2) (x1) (x40) BS *Lubricate screws to aid assembly 11192 11190 11192 11190 11190 11190 11188 11188 11189 11’ 3-3/4” (344,8 cm) x2 11188 11189 Washers are to be used on painted parts only. Washers are not necessary on unpainted parts and there are not enough to use on every screw and bolt.
GW Step 2B 66611 BS (x36) 11187 11191 (x2) (x2) *Lubricate screws to aid assembly x2 BS 11191 11191 11191 11187 11192 11192 BS 11191 11190 11191 11187 11187 x2 11187 11188 BS 20
GW Step 2C 65943 7004 7003 7004 7003 (x6) (x6) BB (x2) 65106 N (x2) x2 66611 BS N BB (x24) 7003 *Lubricate screws to aid assembly 7004 Hand tighten bolt BS 7004 7003 7004 BS BS 7003 7004 7003 BS BS 7003 21 7004
GW Step 2D 66611 BS 6228 11186 x2 (x20) *Lubricate screws to aid assembly (x2) (x2) 7022 11187 7022 7022 (x4) 11186 BS 11186 11186 Tab end to center of building 6228 11189 6228 BS 11’ 9-1/8” (358,5 cm) 22
GW Step 3A 66611 BS 12x10 12x15+ Skip to Step 6A pg 29 Continue on Next Page (x4) *Lubricate screws to aid assembly Rear Front BS 23
GW Step 3B 66611 12x15+ Only BS 11159 (x2) (x16) 11163 11155 (x2) (x2) *Lubricate screws to aid assembly 65943 (x4) BB 65106 N (x4) *Bend tabs up for 11163 and 11155 BB x4 11159 N 11159 3 11159 3 *Holes on Outside 11163 x4 3 11159 BS x4 2 3 11163 2 BS 11163 2 2 1 11155 11155 1 11155 *Holes on Outside 24 1 1
GW Step 3C 66611 12x15+ Only BS * (x4) 11177 (x2) *Lubricate screws to aid assembly *11177 is for temporary use in this step and is used in a later step BS 11177 11177 BS 25
GW Step 4A 65943 BB (x22) 65106 12x15+ Only N Make a double roof beam assembly (x22) 11154 (x6) *Remove bolt linking brackets before installing roof beams x2 N Double beam assembly Front View BB BB Single roof beam N x8 11154 11154 11154 26 11154 11154
GW Step 4B 65943 BB 65106 (x6) N 12x15+ Only 6372 (x2) (x6) BB 6372 6372 N N N BB BB 27
GW Step 5 12x20 *12x25+ 11157 11157 11157 11157 28 *For buildings 25’ and longer, attach 2 wall panels as shown every 10’ for support.
GW Step 6A 12x10+ Continued 66611 Continue supporting truss for 12x10 until frame is complete BS (x4) *Lubricate screws to aid assembly BS From Step 1C From Step 1C Front 29
GW Step 6B 66611 BS 11165 (x4) *Lubricate screws to aid assembly (x1) 11156 (x1) *Holes on Outside 11165 BS 11156 BS 11165 11156 Front 30
GW Step 6C 65943 BB (x1) 66611 65106 N (x1) 11152 11156 (x1) (x1) BS (x2) *Holes on Outside BB N 11152 11152 N 11152 11152 11156 BS 11156 11165 11156 BS Front 31 11156
GW Step 6D 65943 BB (x1) 66611 65106 N 80143 (x1) (x1) 80147 11156 (x1) (x2) Repeat Steps 6B and 6C for the other side with holes facing outside BS 80143 (x6) 11156 For Door Option B, follow Step 9 on page 39 in place of this step 80147 11156 Front Rear Door Option A Rear Extension Kit Door Option A 12x10 Door Option B 12x15 Front Front 32 Door Option B
GW Step 6E 66611 BS 11158 80145 (x2) (x2) (x8) 65943 (x6) BB 65106 N (x6) BS *Holes on Outside *Holes on Outside 80145 11158 BB 80145 11158 BS N Front 33
GW Step 7A 65943 (x10) BB 65106 N *Leave outside top bolt out for both columns 11179 BB (x2) (x10) N 11179 11179 Front BB N 34
GW Step 7B 65943 (x10) BB 65106 N 80191 11290 (x1) (x1) (x10) 80191 N 11290 BB BB 11290 80191 Front 35 N
GW Step 7C 65943 BB (x8) 65106 N N (x8) 11201 11161 11201 (x2) (x1) 11161 11161 BB 11161 11201 11161 x2 N From Step 1A BB x2 N Front BB 36
GW Step 8A 66611 BS 11165 11156 (x4) (x1) (x1) *Lubricate screws to aid assembly *Holes on Outside 11165 BS 11156 11165 BS 11156 Rear 37
GW Step 8B 66611 BS 65943 BB (x1) (x2) 65106 N 11152 (x1) 11156 (x1) (x1) BB *Holes on Outside 11152 11152 N 11152 11152 11156 BS 11156 11165 11156 BS 11156 Rear 38
GW Step 9 66611 BS (x9) 80143 65943 BB (x1) 65106 N (x1) 11156 11176 11184 (x1) (x1) BS 80143 BB (x1) BS (x2) For Door Option B, follow Step 6D on page 32 in place of this step N Rear 11156 Door Option A 12x10 Door Option B 11176 Truss Column Front BS 11184 BS Rear 11156 Door Option A Extension Kit 12x15 Door Option B BS BS Front From Step 1B 39
GW Step 10A 66611 BS (x8) 11186 BS (x1) *Lubricate screws to aid assembly From Step 1A BS 11186 BS Rear 40
GW Step 10B 66611 BS 65943 BB 65106 (x5) (x6) (x5) N 11180 80149 (x1) (x1) *Lubricate screws to aid assembly *Bend tabs up for 80149 and 11180 BB BB BS N BS N 80149 11180 BS Rear 41
GW Step 11A 7942 7943 6381 6380 (x2) (x2) (x4) (x4) WB 65943 WB WB (x28) 65106 (x28) N 66646 W (x28) 6381 *Bolts to match wall panel color N 6381 Mounting leg faces inwards N Mounting leg faces inwards x2 7943 7942 WB WB 6380 6380 Mounting leg faces inwards N 42 N
GW Step 11B 66611 (x40) BS 65943 (x6) BB 65106 (x6) N 2 6382 6382 (x2) BB 1 BS Front BS 1 Rear 43 N
GW Step 11C *Repeat this page for the Rear of the shed 11149 65943 (x12) (x44) BB 65106 Make 2 double roof beam assemblies N (x44) Top View Gable x2 N Beam x8 Double beam assembly BB Single roof beam BB N *Remove bolt linking brackets before installing roof beams x2 N BB Single roof beam Double beam assembly N Front View x8 44 BB
GW Step 11D 6372 65943 (x4) (x14) BB 65106 N (x14) x2 BB 6372 6372 N Rear Front x2 6372 N x2 6372 BB N BB 45
GW OPTIONAL CAULK APPLICATION To reduce water infiltration, apply caulk around the perimeter of the shed before installing panels.
GW Side Panel Orientation 11157 11157 11157 11157 12x10 Rear Front 11160 12x15 11157 11157 Door Option A 11157 11157 11166 11157 11157 11157 11157 Extension Kit(s) Rear Front Extension Kit(s) 11160 Door Option A 11157 11166 47 11157 11157 11157
GW Step 12A 66611 WS 11157 66646 W Extension x1 66611 (x48) (x3) WS 11157 (x48) *Lubricate screws to aid assembly (x4) (x66) 66646 W *For 12x15’+ sheds, remove the bracing from step 3C on page 25. Set that piece aside for later use. (x66) Washers are to be used on painted parts only. Washers are not necessary on unpainted parts and there are not enough to use on every screw and bolt. Painted screws are to be used on painted parts only. Make sure painted screws match wall color.
GW Step 12B 66611 WS 11157 (x3) (x54) 66646 W (x54) Painted screws are to be used on painted parts only. Make sure painted screws match wall color. *When overlapping panels, make sure arrow is towards the top and covered up Continue installing panels up to each of the corners except by the door.
GW Step 12C 12x15+ Only WS 66611 11166 (x24) 66646 (x2) W (x24) Painted screws are to be used on painted parts only. Make sure painted screws match wall color.
GW Step 13A 66611 (x4) WS 66646 W 65943 BB 65106 (x1) (x4) N (x1) 11181 11207 (x1) (x1) 1 N BB 11181 *When overlapping panels, make sure arrow is towards the top and covered up 2 Door Option A shown 11181 11181 11181 Painted screws are to be used on painted parts only. Make sure painted screws match wall color.
GW Step 13B 66611 (x7) *When overlapping panels, make sure arrow is towards the top and covered up WS 65943 WB 65106 (x7) (x7) N 66646 W (x14) 11291 11170 (x1) (x1) Painted fasteners are to be used on painted parts only. Make sure painted fasteners match wall color.
GW Step 13C 66611 WS 66646 (x7) (x8) W 65943 (x1) WB 65106 N 11160 (x1) (x1) Painted fasteners are to be used on painted parts only. Make sure painted fasteners match wall color.
GW Step 13D 66611 WS (x10) 66646 11182 80153 (x1) (x1) W (x10) 11182 80153 54
GW Step 14 66611 (x68) WS 66646 (x68) W 80161 11172 11173 11169 (x1) (x4) (x1) (x1) Painted fasteners are to be used on painted parts only. Make sure painted fasteners match wall color.
GW Step 15 66611 WS (x96) 11166 11157 (x3) (x4) 66646 W (x96) Painted fasteners are to be used on painted parts only. Make sure painted fasteners match wall color.
GW Step 16A 11168 11153 (x4) (x4) x4 65943 WB 65106 11168 (x28) 11153 (x28) N 66646 W (x28) Painted fasteners are to be used on painted parts only. Make sure painted fasteners match wall color.
GW Step 16B 66646 (x48) W 66611 WS Painted fasteners are to be used on painted parts only. Make sure painted fasteners match wall color. (x48) Install the corner panel subassemblies to each of the 4 corners.
GW Roof Panel Orientation Rear 12x10 17D 80151 11178 11174 11174 11174 11174 11174 11174 17B 17A 18A 18D 11174 11174 11178 80151 18E Front Rear 12x15 Extension Kit(s) 17D 80151 11178 11174 11174 11174 11174 11174 11174 18A 18B 17C 11174 11174 11175 11175 11174 11174 17B 17A 18C 18D 11174 11174 11178 80151 Front 59 18E
GW Step 17A 66611 (x8) RS 65943 (x5) RB 65106 (x5) N 66646 (x13) W 11178 (x1) Use painted fasteners that match roof panel color 11178 Front RS RB N 60
GW Step 17B 66611 (x48) RS 66646 (x48) W 11174 (x2) Use painted fasteners that match roof panel color *When overlapping panels, make sure arrow is towards the top and covered up 11174 11174 Front 61
GW Step 17C 66611 RS 66646 (x60) (x59) *Lubricate screws to aid assembly W 65943 (x1) Extension x1 RB 65106 N (x1) 11175 11174 (x1) (x2) 12x15+ Use painted fasteners that match roof panel color *When overlapping panels, make sure arrow is towards the top and covered up Install panels in this order for every 5’ extension section *Use bolt for top of truss RS * RB 11174 N 11174 11175 62
GW Step 17D 66611 RS 66646 W (x65) (x59) 65943 (x6) RB N 65106 (x6) 80151 11174 (x1) (x2) Use painted fasteners that match roof panel color *When overlapping panels, make sure arrow is towards the top and covered up *Use bolt for top of truss RS RB * Rear 80151 RB N 11174 N 11174 63
GW Step 18A 66646 (x65) W 66611 RS (x56) 65943 RB 65106 (x11) N 11178 11174 11202 (x1) (x2) (x1) (x11) 30003 (x1) Use painted fasteners that match roof panel color RS *When overlapping panels, make sure arrow is towards the top and covered up Rear 11178 11174 RB 11174 N 30003 RB 11202 N 64
GW Step 18B 66611 RS 66646 W 65943 RB (x7) (x54) (x47) *Lubricate screws to aid assembly Extension x1 65106 N (x7) 11174 11205 (x2) (x1) 12x15+ Use painted fasteners that match roof panel color * *Use bolt for top of truss RB RS N Rear 11174 11174 RB *When overlapping panels, make sure arrow is towards the top and covered up 11205 N 65
GW Step 18C 66611 RS 66646 (x14) (x12) W 65943 Extension x1 RB 65106 (x2) N 11175 12x15+ (x1) (x2) Use painted fasteners that match roof panel color RS *When overlapping panels, make sure arrow is towards the top and covered up 11175 RB 66
GW Step 18D 66611 RS (x47) 66646 (x54) W 65943 RB 65106 (x7) *Lubricate screws to aid assembly N (x7) 11174 11202 (x2) (x1) Use painted fasteners that match roof panel color * RB RS *Use bolt for top of truss 11174 11174 Front *When overlapping panels, make sure arrow is towards the top and covered up RB 11202 N 67
GW Step 18E 66611 RS 66646 W 65943 (x7) (x17) (x12) RB 65106 N (x7) 80151 30003 (x1) (x1) Use painted fasteners that match roof panel color RS *When overlapping panels, make sure arrow is towards the top and covered up RB 80151 Front N RB 30003 N 68
GW Step 19 66611 RS 66646 W 11204 Extension x1 60H 66611 (x14) (x4) (x10) RS 66646 W 11203 (x4) (x8) Install roof trim on both sides of the shed (x2) (x8) x2 Front 11204 x2 11203 12x15+ Install a 11203 roof trim for every 5’ extension section Rear 60H x2 11204 69 60H
GW Step 20A 66611 BS (x6) 11200 11195 (x1) (x2) 11195 11195 11200 70
GW Step 20B 30005 30018 (x1) (x2) Once tape sticks to a surface it CAN NOT be removed. Wipe the legs of 11195 thoroughly with alcohol pads (30018) before applying tape (30005) Approximately 11” (27,9 cm) Approximately 11” (27,9 cm) Press tape firmly along the door braces approximately 11” (27,9 cm) apart. DO NOT peel the backing off at this time.
GW Step 20C 66783 (x9) FB 65103 HN (x9) 66609 11193 (x3) (x1) 11193 x3 FB 66609 HN 72
GW Step 20D Use hardware supplied with handle assembly box for this page M5x10 Screw M5 Hex Nut M5 Washer Mortise (x2) (x2) (x2) (x1) Make sure holes are in the orientation shown Top Mortise Door Latch Orientation Top View Outside Door Outside Door Correct Orientation Incorrect Orientation Make sure holes line up If door latch is in wrong orientation, push tab up 73 Push latch in and rotate to correct orientation
GW Step 20E Peel off the backs of the tape before proceeding. Once tape sticks to a surface it CAN NOT be removed. 1 From Step 20B Lay the front panel on a flat surface.
GW Step 20F 66611 (x22) WS 66646 W (x6) Use painted fasteners that match wall color 11196 (x2) x2 11196 11196 75 *Washers on outside only
GW Step 21A Use hardware supplied with handle assembly box for this page Strike Plate (x1) M5x10 Screw M5 Hex Nut (x2) (x2) 11182 80153 76
GW Step 21B 66611 (x6) BS 11177 (x2) BS 11177 11177 77
GW Step 21C 66783 (x9) FB 65103 HN x3 (x9) 78
GW Step 22A Use hardware supplied with handle assembly box for this page M4x5 Screw (x2) Post goes in all the way Use Allen wrench to tighten set screw DO NOT lose keys.
GW Step 22B Use hardware supplied with handle assembly box for this page M5x30 Screw Back Handle (x2) (x1) Back Handle From Step 22A 80
GW Step 23A: Bottom Panel 2 1 1/4” Sheet Metal Screw Inside Step Plate 1 Bottom Door Section Bottom Gripping Point/Step Plate Kit Look for the section with weather seal attached to it. This is the bottom section. Set it on table face down (the face is the outside of the door). 1 Use screws to attach the Inside Step Plate to the Bottom Section as shown.
GW Step 23B: Bottom Panel 6 8 1/4” Sheet Metal Screw 1/4” Self Drilling Screw (Red) 2 1 1 Bottom Fixture Right Bottom Fixture Left 2 #1 End Hinge Roller #1 Center Hinge Hinge Number The door is held in the track with rollers. Insert rollers into bottom fixtures and end hinges. 1/4” Sheet Metal Screws Roller Red 1/4” Self Drilling Screws Roller #1 End Hinge 1/4” Sheet Metal Screws 1 Roller Carrier Sections are attached to each other with hinges.
GW Step 24A: #2 Panel 1 1 #2 Door Section Door Lock Assembly 2 10-24 x 5/8” Bolt 1 Drill three 1/2” holes into the section face. Drill completely through the section for the middle hole. 2 Install lock assembly in section.
GW Step 24B: #2 Panel 2 Snap Latch 3 4 1/4” Self Drilling Screw Attach a snap latch assembly to each end stile using two 1/4” self drilling screws.
GW Step 24C: #2 Panel 2 #2 End Hinge 4 1 6 #1 Center Hinge 1/4” Sheet Metal Screw 2 Roller Fasten end hinges marked #2 to top of section on each end stile. Use (2) 1/4” sheet metal screws per hinge. Make sure that the two slots are at top of hinge. Insert a roller into each end hinge as shown. Attach #1 center hinge.
GW Step 25: #3 Panel 2 1 #3 Door Section #3 End Hinge 1 6 #1 Center Hinge 1/4” Sheet Metal Screw 2 Roller Fasten end hinges marked #3 to top of section on each end stile. Use (2) 1/4” sheet metal screws per hinge. Make sure that the two slots are at top of hinge. Insert a roller into each end hinge as shown. Attach #1 center hinge.
GW Step 26A: Track Installation 8 1 1 1/4” x 5/8” Track Bolt & Hex Nut Flag Angle Right Flag Angle Left 2 2 2 4.5 Track Bracket Vertical Track 5.5 Track Bracket Prepare the Vertical Tracks. The top of the vertical track must pitch back from the jamb for door to seal properly. This spacing is set by use of graduated track brackets. Attach but do not fully tighten brackets to track with 1/4” x 5/8” track bolts and nuts. The detail is shown with two different track brackets.
GW Step 26B: Track Installation 8 1/4-20x1/2” Hex Head Bolt 3 8 1/4-20 Square Nut 8 1” Washers Fasten the vertical track and flag angle assembly to the door jamb using 1/4” Bolt and Hex Nut with 1” Washer. Follow the orientation as shown below. Do this for both the right and left vertical tracks.
GW Step 27A: Insert Panels Assemblies from Step 23: • Bottom Panel Subassembly 1 Insert the bottom section into the doorway. Slide the rollers into the vertical track as shown. 2 Center and level bottom section in opening. If there is a gap on one end at the floor then the track will not rest on the floor by the same amount. Check this when vertical tracks are in place.
GW Step 27B: Insert Panels Assemblies from Step 24: • #2 Panel Subassembly 3 Stack #2 section (with #2 end hinges) on top of bottom (#1) section while sliding rollers into vertical track.
GW Step 27C: Insert Panels 6 1/4” Sheet Metal Screw 4 Attach the #1 end hinges and center hinge to the #2 section with 1/4” sheet metal screws.
GW Step 27D: Insert Panels Assemblies from Step 25: • #3 Panel Subassembly 5 Stack #3 section (with #3 end hinges) on top of #2 section while sliding rollers into vertical track.
GW Step 27E: Insert Panels 6 1/4” Sheet Metal Screw 6 Attach the #2 end hinges and center hinge to the #3 section with 1/4” sheet metal screws.
GW Step 28: Snap Latch Keeper 2 1/4” x 5/8” Track Bolt & Hex Nut 1 2 Snap Latch Keeper Attach a snap latch keeper to each vertical track using a bolt and nut.
GW Step 29: Thread Cable 1 Cable 1 1 Hex Bolt with Hole 1 1/4” Wiz Nut Insert cable through left snap latch hole. Place a lug on the end of the cable to prevent it from sliding out. left hand vertical track snap latch cable 2 Feed the cable through the inside handle. lug end of cable inside handle section #2 Inside View of Handle cable cable right hand vertical track inside handle 1/4” wiz nut cable 3 Thread cable through 1/4” hex bolt hole. Insert the hex bolt into the snap latch.
GW Step 30A: Horizontal Track 11197 (x4) 1 66611 BS 65943 BB 65106 (x8) (x8) Assemble door track supports using screws. N (x8) BS 11197 11197 11197 (x2) BS TOP VIEW 11197 BS BS Roof Beam BB N BB N 2 Attach door track support assembly to roof beam using four bolts and square nuts.
GW Step 30B: Horizontal Track 11183 66611 (x2) (x4) 3 BS 12x10 Attach track strut to rear frame using one screw. VIEW FACING REAR BS 4 11183 Attach track strut to door track support assembly using one screw.
GW Step 30C: Horizontal Track 11183 66611 (x2) (x4) 5 BS Attach track strut to door track support assembly using one screw. 12x15+ Truss Truss FRONT VIEW FACING FRONT BS BS 11183 11183 6 VIEW FACING REAR Attach track strut to truss using one screw.
GW Step 30D: Horizontal Track 1 Right Horizontal Curve Track 7 4 2 1/4” x 5/8” Track Bolt & Hex Nut 3/8” x 3/4” Carriage Bolt and Hex Nut 1 Left Horizontal Curve Track Have another person hold the end of the left horizontal curve track. Fasten the front of the track to flag angle with (2) 1/4” x 5/8” track bolts and nuts. Always place heads of bolts to inside of the track. This will prevent rollers from striking bolts.
GW Step 30E: Horizontal Track 65943 (x4) BB 65106 N (x4) the end of the Left Horizontal Curve Track to the Door Track 10 Attach Support Assembly using bolts and nuts as shown. 11 Repeat for Right Horizontal Track.
GW Step 31A: Insert Top Panel 1 Top Door Section Assembling the top door panel will require another person holding the door section while attaching the fixtures and hinges. Make sure adequate help is available before continuing on with the installation. 1 Have someone stack the top section on top of the other door sections and hold it there.
GW Step 31B: Insert Top Panel 1 2 1/4” Sheet Metal Screw 2 Top Fixture 1 Roller Place a roller inside of a top fixture. Top Fixture 3 Slide the roller into the horizontal track where it is wide enough to put the roller as shown. You may have to angle it in. 4 Slide the roller through the track so it lines up with the top track. Attach the top fixture to the top section using 1/4” sheet metal screws.
GW Step 31C: Insert Top Panel 2 1/4” Sheet Metal Screw 5 1 Top Fixture 1 Top Section Roller Place another roller into the other top fixture. Top Fixture Roller 6 Slide the roller into the horizontal track where it is wide enough to put the roller as shown. You may have to angle it in. 7 Slide the roller through the track so it lines up with the top track. Attach the top fixture to the top section using 1/4” sheet metal screws.
GW Step 31D: Insert Top Panel 6 1/4” Sheet Metal Screw 8 Attach the #3 end hinges and center hinge to the top section with 1/4” sheet metal screws.
GW Spring Assembly Preparation Check all spring assembly instructions and parts. Warning! If there appears to be any parts missing stop here and contact your Arrow Customer Service immediately. Do not substitute parts. Warning! Do not remove any factory applied spring tag or warning label! If any tags or labels are missing or unreadable, contact your Arrow Customer Service immediately. Warning! Never place your fingers in or near section joints while the door is moving.
GW Step 32A: Extension Spring Assembly 2 2 Pulley 1 3/8” x 1-1/2” Bolt and Hex Nut Pulley Attach pulley with a 3/8” x 1-1/2” bolt and hex nut on angle which attaches horizontal track to flag angle. Repeat this step for opposite side of door. 3/8” x 1-1/2” Bolt 3/8” Hex Nut 2 With a minimum of two people, raise door to fully open position. 3 Secure the door firmly at both sides with locking piers. Connected to the track as shown.
GW Step 32B: Extension Spring Assembly 2 Pulley 4 2 Clevis 2 2 Extension Spring 2 2 3/8” x 1-1/2” Bolt and Hex Nut Eyebolt and Hex Nut Safety Cable Assemble spring as shown. Bolt a clevis and pulley on one end Clevis 3/8” x 1-1/2” Bolt Extension Spring Hex Nut Pulley Warning! Extension springs can cause severe damage, personal injury or even death if they are not properly restrained.
GW Step 32C: Extension Spring Assembly 2 Spring Cable 2 S Hook 2 Cable Clip Spring Cable Loop Pulley Spring Cable Bottom Fixture Stud 8 Attach spring cable loop to bottom fixture stud and thread spring cable over pulley. 9 Thread spring cable around spring pulley. Spring Pulley Safety Cable 10 Tie a cable clip to the spring cable and connect it to an S-hook. Cable Clip Spring Cable 11 Stretch spring 2”-3” and clip the S-hook to a hole in the horizontal angle.
GW Step 32D: Extension Spring Assembly 2 2 1/4-20x1/2” Hex Head Bolt 1/4-20 Square Nut 2 Cable Clip Safety Cable 12 Cable Clip Attach cable clip to track support using bolt and nut. Tie the safety cable securely to the cable clip as shown. 1/4” Bolt Cable Knot Repeat steps 4 through 12 for the other spring. Lowering the door and spring adjustment. Warning! Until all adjustments are completed, always assume you will have to physically support the full weight of the door.
GW Step 33 66611 (x16) WS 11185 11171 (x1) (x1) 66646 W (x16) Painted fasteners are to be used on painted parts only. Make sure painted fasteners match wall color. 11185 11171 Front IMPORTANT: It is important that building be anchored after construction. See page 6 for recommended ways of anchoring.
46A ASSEMBLY NOTES 111
46A ASSEMBLY NOTES 112
