Product Manual

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OPERATIONMANUAL
WATERSEPARATOR
SeriesAMG
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Togetthebestperformancefromyourpurchase,be
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 suretoreadthismanualcarefullybeforeuse.
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 Referdrawingsorcatalogueforconstructionand
 specifications.
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Pleaseunderstandthecontentsofthisoperationmanual
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mayberevisedwithoutnotification.
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FEATURES
・Waterdropcontainedincompressedairiseffectivelyremovedjustby
installingthis.
・Youhardlyneedtoreplacetheelementofthisproductduetounique
structure.
CAUTIONSONUSE
Keepfollowingitemstooperatewaterseparatorproperly.
①Donotuseunderfollowingenvironment.
Chemicals     Corrosivegas+
Atmospherecontainingorganicsolvent
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 Environment
       lowerthan
Environment5℃
Higherthan60℃
Vibration,impact
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‑1‑
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②Donotuseunderfollowingconditions.
FluidexceptcompressedairAirpressuremorethan1.0MPa**and
0.05MPa*orless
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*TypeN.C.autodrain:0.15MPa,
TypeN.O.autodrain:0.1MPa
WARNING
Followingconditionsleadtocausebreakage.
**OptionH:1.6MPa
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Placewheremorethan0.1MPaPlacewhereairmayflowbackwards
pressurepulsation
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Overratedflow
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WARNING
Followingconditions
causeelementbreakage.
③Precautionsforinstallation.
・Installvertically.
・Ensurenoleakage.
・Flushinsideofpipingswithair.
・Donotpipeupwardly.
・Keepsightglassinfront.
・Drainwhileliquidlevelisvisible.
・Drainpiping:5morless
N.C.autodrain:φ4ormore(I.D.),φ10(O.D.)
N.O.autodrain:φ6.5ormore(I.D.),φ10(O.D.)
AMG850:φ9ormore(I.D.),2.8morless(overalllength)
・Installitinwherepressureishigherandtemperatureislower.
‑2‑
WARNING
Followingenvironments
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leadtocausebreakage.
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Brokenpiecesinjuring
ifbroken.
！
！
Aironly!
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Min.0.05MPa
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Max.1.0MPa
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Nobackflow
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！
Applicationandlinearrangementofwaterseparator
１．Generalapplicationsandarrangement
Pleaserefertotheapplicationsandarrangement
whichareusednormallyasFigure1.
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Figure１．Applicationandcircuit
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２．Howtousewaterseparator
 １）Tomaximizetheperformanceofthewaterseparator
Liquidizethemoisture(vapor)intheairasmuchaspossibleand
lowerairpressureandrelativehumidityafterremovingthe
liquidizedmoisture.Tomaketheconditionmentionedabove,whenthe
waterseparatorismounted,keepfollowingpoints.
①Mountthewaterseparatortotheplacewiththehighestpressure
inusedpneumaticcircuit.(Highpressurehelpsliquidizethe
moisture.)Mounttheregulatortotheoutletsideofthewater
separator(justaftersecondaryside).
②Mountthewaterseparatortotheplacewithlowesttemperaturein
usedpneumaticcircuit.
(Lowertemperaturehelpsliquidizethemoisture.)
Oneofwaystolowerthetemperatureistomakethepipingat
theinletsideofthewaterseparatorlonger.
Longinletsidepipinghelpsthereleaseoftheheat.
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 ２）Preventionforsolidobstructionenteringintothewaterseparator
Iflargeamountofsolidobstruction(sand,rust)isintrudedinto
theairflowingintothewaterseparator,theobstructionmaystack
onthebowlandcausetheoperatingfailureoftheautodrainand
thedraincock,andairleakage.However,theintrusionofthe
obstructionintothewaterseparatorcanbepreventedbysettingthe
airfilterofthemainlinefiltertotheinletsideofthewater
separator.
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MAINTENANCE
Althoughelementreplacementisbasicallyunnecessary,extremelydirtyair
mightcausecloggingduetodeterioratedoilorrust.Replacementis
necessaryinthatcase.(Whenpressuredropreach0.1MPa)
Element(gasket,o‑ringaccessory)modelnumber:AMG‑EL***
※***isAMGsizesymbol.(Ex:AMG‑EL150)
Hexagonsocketheadbolt
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O‑ring(New)O‑ring(Used)
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Gasket(New)Gasket(Used)
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Element(New)Element(Used)
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Case
【Howtoreplaceelement】
First,dischargethepressureinthebody.(Makepressure0MPa)
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①Removefourhexagonsocketheadbolt.
②Replaceelement,gasket,o‑ring.③Tightenhexagonsocketheadbolt.
Referencetableproductionno.showingproductionmonthandyearofafilter.
（LX→2007.10）
SYMBOL
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J K L M N o P Q R S T U
Year 2005
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2006
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2007
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2008
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2009
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2010
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2011
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2012
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2013
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2014
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2015

2016
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SYMBOL
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o P Q R S T U V W X y Z
Month Jan
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Feb
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Mar

Apr

May

Jun

Jul

Aug
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Sep

Oct

Nov

Dec
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ＳＭＣ ＣＯＲＰＯＲＡＴＩＯＮ    ＡＭＸ−ＯＭ−Ｆ００５−Ｃ
‑4‑
Regulator
Regulator
Regulator
Airfilter
Mainline
filter
Airfilter Lubricator
Cleaning
(Airgun)
General
industrial
valveand
sylinder
Painting
Water
separator
Mist
separator
Compressor