SITOP UPS1600 / UPS1100 ___________________ Overview 1 ___________________ Safety information SITOP power supply SITOP UPS1600 / UPS1100 Description, device design, 2 ___________________ dimension drawing 3 ___________________ Engineering 4 ___________________ Mounting/removal Mounting position, mounting ___________________ 5 clearances Operating Instructions ___________________ 6 Installation ___________________ 7 Technical data ___________________ 8 Safety, approvals, EMC ___________________ 9 Ambie
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Overview Description The DC-UPS modules augment the SITOP 24 V power supply units for uninterruptible rated currents up to 20 A from the UPS1100 battery modules based on maintenance-free lead-gel accumulators. UPS1600 with its integrated electronics detects automatically the battery type that it charges with the optimum temperature-controlled loading characteristic curve. The intelligent battery management monitors all relevant data, also for parallel-connected battery modules.
Overview ● SITOP UPS Manager (free software download) supports the configuration and monitoring for PC-based systems ● Complete integration in TIA: User-friendly engineering in the TIA Portal, S7 function blocks for integration in user programs and WinCC faceplates Ordering data The following device options are available: SITOP UPS1600 uninterruptible power supply Type Order number Input 24 VDC 6EP4134-3AB00-0AY0 Output 24 VDC / 10 A Input 24 VDC 6EP4134-3AB00-1AY0 Output 24 VDC / 10 A With USB inte
Table of contents Overview................................................................................................................................................. 3 1 Safety information ................................................................................................................................... 9 2 Description, device design, dimension drawing...................................................................................... 11 3 2.1 2.1.1 2.1.2 Device description ...
Table of contents 4 5 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 UPS1600 and UPS1100 parameters in Step 7 in the TIA Portal ................................................ 46 Parameterizing the UPS in STEP 7 in the TIA Portal ................................................................. 46 Configuring the UPS1600 in the system ..................................................................................... 49 Diagnostics ................................................................................
Table of contents 6 7 8 5.2.2 Other mounting positions ...........................................................................................................105 5.3 Altitude derating .........................................................................................................................106 Installation .......................................................................................................................................... 107 6.
Table of contents SITOP UPS1600 / UPS1100 8 Operating Instructions, 05.
Safety information 1 WARNING Correct handling of the devices When operating electrical devices, it is inevitable that certain components will carry dangerous voltages. Therefore, failure to handle the units properly can result in death or serious physical injury as well as extensive property damage. Only appropriately qualified personnel may work on or in the vicinity of this equipment.
Safety information SITOP UPS1600 / UPS1100 10 Operating Instructions, 05.
Description, device design, dimension drawing 2.1 Device description 2.1.1 UPS1600 2 The UPS1600 10 A and 20 A are built-in devices of the SITOP series for installation on DIN EN 50022-35x15/7.5 standard mounting rails. The relevant DIN/VDE regulations or countryspecific specifications (e.g. VDE 0510 Part 2 / EN 50272-2) must be observed for the installation of the UPS1600 devices and the UPS1100 battery modules.
Description, device design, dimension drawing 2.1 Device description b.) Power restoration before expiration of the backup time: On absence of the input voltage at the DC-UPS module, the battery immediately assumes the supply so that the Ua output voltage remains absolutely interruption-free.
Description, device design, dimension drawing 2.1 Device description ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ DC input DC output Bat Signal connector PROFINET (Ethernet) interface (only for ... - 2AY0) USB interface (only for ... - 1AY0) Rotary coding switch, switch-in threshold Rotary coding switch, backup time Signaling (LEDs) DIN rail slider Convection Clearance above/below Figure 2-1 UPS1600 design (example 6EP4136-3AB00-2AY0) SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Description, device design, dimension drawing 2.2 Connections and terminal designation 2.1.2 UPS1100 The UPS1100 battery modules consist of a battery holder with two maintenance-free, closed lead-gel accumulators with terminals for the connection cables to the SITOP UPS1600 uninterruptible power supply. The UPS1100 contains a printed-circuit board for monitoring the battery functions and the communication with the UPS1600.
Description, device design, dimension drawing 2.2 Connections and terminal designation 2.2 Connections and terminal designation 2.2.1 UPS1600 2.2.1.1 Power terminals The input terminals ① can be used to establish the connection to the supply voltage. The output terminals ② are used to connect to the supplied loads. The deployed cables must be suitable for temperatures of at least 90° C. (only for applications for UL508) The UPS1100 battery modules are connected via BAT ③.
Description, device design, dimension drawing 2.2 Connections and terminal designation 2.2.1.2 Signal terminal Figure 2-4 Signal connector Figure 2-5 Signal connector connection schematic Pin Function 1 24 VDC OK / Bat 2 REL1 (changeover contact): Energized state: Normal operation Quiescent state: Buffer mode or off 3 4 Ready for buffer operation / alarm 5 6 REL2 (changeover contact): Energized state: Buffer mode is possible Quiescent state: Not ready for buffering Cycle 0.
Description, device design, dimension drawing 2.2 Connections and terminal designation 2.2.1.3 USB port Figure 2-6 USB port The USB interface (type B) ⑥ conforms fully to the USB 2.0 standard (12 MBd). Strain relief (see Section USB connector (Page 98)) is implemented using a defined cable/connector (Y-Con USB - Yamaichi company). SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Description, device design, dimension drawing 2.2 Connections and terminal designation 2.2.1.4 PROFINET/Ethernet connection Figure 2-7 PROFINET/Ethernet connection Ethernet interface ⑤ corresponds to the standard full duplex with up to 100 Mbit/s electrical (100BASE-TX) according to IEEE 802.3. Properties of the Ethernet interface: ● Transmission rate 10/100 Mbit/s ● Two RJ45 sockets, i.e.
Description, device design, dimension drawing 2.2 Connections and terminal designation 2.2.2 UPS1100 2.2.2.
Description, device design, dimension drawing 2.3 Switches and buttons 2.3 Switches and buttons 2.3.1 UPS1600 2.3.1.1 Rotary coding switch, switch-in threshold The switch-in threshold can be set using the rotary coding switch ⑦ on the device front between 21.0 V and 25-0 V (21 - 21.5 - 22 - 22.5 - 23 - 24 - 25 volt). The delivery state is 22.5 V For devices with an interface (…-1AY0, …-2AY0), the coding switch has an additional position (REN, see the following figure).
Description, device design, dimension drawing 2.3 Switches and buttons 2.3.1.2 Rotary coding switch, backup time The backup time is set using the rotary coding switch ⑧ on the device front between 30 seconds and MAX (32767 seconds) in the steps 0.5 minute (30 seconds), 1 minute, 2 minutes, 5 minutes, 10 minutes, 20 minutes and MAX (32767 seconds). Delivery state is MAX The coding switch has an additional setting OFF (see following figure).
Description, device design, dimension drawing 2.3 Switches and buttons 2.3.1.3 Jumper variants On/Off (pin 9) The wire jumper on the signal connector ④ between pin 9 and pin 10 (see Figure 2-4 Signal connector (Page 16)) is used to enable/disable the buffer mode. Buffer mode is only possible if the wire jumper ON/OFF is closed, or for UPS1600 devices with interface, also if the rotary coding switch connection threshold is at the "REN" position. From firmware release V1.
Description, device design, dimension drawing 2.3 Switches and buttons Table 2- 2 With interface (from firmware release V1.20 and higher) Rotary coding switch, buffer time Rotary coding switch, connection threshold Wire jumper ON/OFF to ground Result OFF 21 - 25 Yes Buffering not permitted 0.5 - MAX 21 - 25 Yes Buffer mode permitted (buffer time in accordance with the settings or infinite buffer time) OFF, 0.5 - MAX 21 - 25, REN No Buffering not permitted OFF, 0.
Description, device design, dimension drawing 2.3 Switches and buttons Start from the battery (pin 14) The start from the battery is initiated by closing the contact pin 14 to ground (pin 10). This jumper must not provide a permanent connection, but must be controlled using a button. The input is designed so that a single lamp with a permissible supply voltage of between 12 and 30 V and 8 to 15 mA can be switched in series to the switching contact.
Description, device design, dimension drawing 2.3 Switches and buttons 2.3.2 UPS1100 2.3.2.1 Buttons for battery replacement For the UPS1100, a button ⑤ for the battery replacement is located under the cover. Battery replacement, see Section Battery replacement (Page 112) Figure 2-12 Buttons for battery replacement SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Description, device design, dimension drawing 2.4 Operating displays and signaling 2.4 Operating displays and signaling 2.4.1 UPS1600 2.4.1.1 LEDs 6EP4134-3AB00-... 6EP4136-3AB00-... Status display LED1: DC-UPS operating mode LED2: Charge state LED3: Ready for buffering LED4: Accumulator test LED5: Specific diagnostic displays for PROFINET LED6: Specific diagnostic displays for PROFINET LED7: Ethernet port 1 connection state LED8: Ethernet port 2 connection state LED 7 and 8 are active only for ...
Description, device design, dimension drawing 2.4 Operating displays and signaling LED 1 (OK/Bat) Signaling 6EP4134-3AB00-... 6EP4136-3AB00-... Off DC-UPS off Red DC-UPS defect (severe hardware fault) Flashing red (0.5/0.5) Firmware update Flashing red (1/1) Software corrupted Flashing yellow (0.5/0.5) Critical temperature reached, overtemperature or overvoltage at the input Flashing yellow (0.5/3) Buffer mode, output off Yellow Buffer mode Flashing green (0.
Description, device design, dimension drawing 2.4 Operating displays and signaling LED 4 (accumulator / bat. fault) Signaling 6EP4134-3AB00-... 6EP4136-3AB00-... Off Battery OK or uncoded battery modules connected or backup time rotary coding switch at position MAX Flashing yellow (0.5/0.
Description, device design, dimension drawing 2.4 Operating displays and signaling LED 8 (Ethernet LED / P1) Signaling 6EP4134-3AB00-2AY0 6EP4136-3AB00-2AY0 Off Device not connected with controller Green Device connected with controller, no activity Green/orange alternately Device connected with controller, send/receive data (RX/TX) LED 8 is active only for ... -2AY0 2.4.1.
Description, device design, dimension drawing 2.4 Operating displays and signaling 2.4.2 UPS1100 2.4.2.1 LEDs 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.2 Ah) 6EP4134-0GB00-0AY0 (7 Ah) Status display LED battery Figure 2-15 Table 2- 5 6EP4131-0GB00-0AY0 example LED ④ battery Signaling 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.2 Ah) 6EP4134-0GB00-0AY0 (7 Ah) Flashing green (0.5/0.
Description, device design, dimension drawing 2.5 Block diagram 2.5 Block diagram 2.5.1 UPS1600 Figure 2-16 UPS1600 block diagram SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Description, device design, dimension drawing 2.6 Dimensions and weight 2.5.2 UPS1100 Figure 2-17 UPS1100 block diagram SITOP UPS1600 / UPS1100 32 Operating Instructions, 05.
Description, device design, dimension drawing 2.6 Dimensions and weight 2.6 Dimensions and weight 2.6.1 UPS1600 Figure 2-18 6EP4134-3AB00-0AY0, 6EP4134-3AB00-1AY0, 6EP4136-3AB00-0AY0,6EP41363AB00-1AY0 dimensioned drawing Figure 2-19 6EP4134-3AB00-2AY0, 6EP4136-3AB00-2AY0 dimensioned drawing SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Description, device design, dimension drawing 2.6 Dimensions and weight 6EP4134-3AB00-0AY0 6EP4134-3AB00-1AY0 6EP4134-3AB00-2AY0 Dimensions (W × H × D) in mm 50 × 138.7 × 125 50 × 138.7 × 125 50 × 138.7 × 125 Weight Approx. 0.38 kg Approx. 0.4 kg Approx. 0.45 kg 6EP4136-3AB00-0AY0 6EP4136-3AB00-1AY0 6EP4136-3AB00-2AY0 Dimensions (W × H × D) in mm 50 × 138.7 × 125 50 × 138.7 × 125 50 × 138.7 × 125 Weight Approx. 0.39 kg Approx. 0.41 kg Approx. 0.
Description, device design, dimension drawing 2.6 Dimensions and weight 2.6.2 UPS1100 Figure 2-20 6EP4131-0GB00-0AY0 dimensioned drawing Figure 2-21 6EP4133-0GB00-0AY0 dimensioned drawing SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Description, device design, dimension drawing 2.6 Dimensions and weight Figure 2-22 6EP4134-0GB00-0AY0 dimensioned drawing 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.2 Ah) 6EP4134-0GB00-0AY0 (7 Ah) Dimensions (W × H × D) in mm 89 × 130 × 107 190 × 169 × 79 186 × 186 × 110 Weight Approx. 1.9 kg Approx. 3.8 kg Approx. 6.1 kg SITOP UPS1600 / UPS1100 36 Operating Instructions, 05.
Engineering 3.1 3 General information Contents of the "Engineering" section This section describes those software tools offered by Siemens that are compatible with SITOP UPS1600 . The software tools are introduced with their functions, the associated requirements and the operation. The software products are: ● STEP 7 in the TIA Portal from V12 ● STEP 7 V5.
Engineering 3.2 Alarm list 3.2 Alarm list The help text provides further information about a pending alarm. The Extended Error Type helps to interpret the alarms in self-programmed S7 function blocks.
Engineering 3.2 Alarm list Error Type Extended Error Type Maintenance Alarm Text Help Text 256 22 MR Wrong device ID An attempt was made to update the software with an update file that is not suitable for the DC UPS. 256 23 MR Corrupt data record Error during software update - try to update the software again 256 24 MR Wrong update An attempt was made to update the software with an invalid update file. The update file is probably too old.
Engineering 3.2 Alarm list Error Type Extended Error Type Maintenance Alarm Text Help Text 257 17 F DC UPS parameters corrupt DC UPS parameters corrupt - try to update the software 257 18 F Device overtemperature Output and battery charging is switched off to prevent damage to the device. 257 19 MR Reserve 257 20 MR Low voltage mode Input voltage of DC UPS is too low. DC UPS is not operational.
Engineering 3.3 STEP 7 in the TIA-Portal 3.3 STEP 7 in the TIA-Portal The UPS1600 can be used with STEP 7 in the TIA Portal from version 12 with service pack 1 (SP1). In STEP 7 in the TIA Portal the UPS1600 can be integrated, parameterized and diagnosed in projects. Note TIA and UPS Manager cannot simultaneously access the UPS. It is not permissible that UPS Managers service runs whileTIA is being accessed. 3.3.
Engineering 3.3 STEP 7 in the TIA-Portal 3.3.2 Integrating UPS1600 into a project To be able to use UPS1600, it must be assigned to an IO controller as an IO device. Further, UPS1600 can be equipped in the project with one or several UPS1100 battery modules. The main views for the configuration of the UPS1600 are the network view and the device view. Note Additional information on the network view and device view as well as the topology view is provided in the STEP 7 manual in the TIA Portal.
Engineering 3.3 STEP 7 in the TIA-Portal Assigning the UPS1600 a controller To be able to use UPS1600, it must be assigned to an IO controller as an IO device. 1. Click in the network view on the blue lettering "Not assigned" at the left next to the symbol of the UPS1600. A menu opens with the available controllers. 2. Select a controller in the menu. 3. Select the connection between the controller and UPS1600. 4. Make the required settings in the "Network data". 5.
Engineering 3.3 STEP 7 in the TIA-Portal 6. Select the PROFINET-interface. 7. Under "Ethernet addresses" in the inspector window enter the IP address of the UPS1600, which was already assigned in the TIA-Portal . You have assigned the UPS1600 a controller. 3.3.3 Assigning the UPS1600 battery modules The basic functions of the uninterruptible power supply are available with all of the battery modules that are compatible with the UPS1600.
Engineering 3.3 STEP 7 in the TIA-Portal 4. Drag the UPS1100 battery module and drop it into the Device view. Alternatively, the UPS1100 battery module can be added by double-clicking on the entry in the hardware catalog. 5. Drag the UPS1100 battery module and drop at the first free slot to the right next to the UPS1600. The UPS1100 battery module is inserted at the selected slot. 6. Save the hardware configuration.
Engineering 3.3 STEP 7 in the TIA-Portal 3.3.4 UPS1600 and UPS1100 parameters in Step 7 in the TIA Portal The adjustable parameters of the UPS1600 and the UPS1100 battery modules used can be found in STEP 7 in the TIA Portal in theInspector window under Properties if the corresponding device was selected. The "Basic device", "Energy storage" and "Web server" parameters are relevant. These tabs and their subgroups are shown in the table below.
Engineering 3.3 STEP 7 in the TIA-Portal Proceed as follows 1. Select the UPS1600. 2. In the Inspector window open tab "Properties/General" You see the possible subtabs for the parameterization. Buffering parameters Parameter Value range Default setting Buffering allowed Yes / No Yes Connection threshold 21 … 25 V 21.5 V Buffer time 1 … 32767 s 60 s Additional buffer time after PC shutdown 1 … 300 s 10 s Stop buffering voltage 18 … 23 V 18.
Engineering 3.3 STEP 7 in the TIA-Portal ● Activate interruption of the output voltage for supply system restoration If the value is set to "Yes", the system enters a reset after a supply system restoration during the buffering and switches the output off for a defined time (interruption time). This option is useful, when, for example, computer networks are protected by the UPS that can be activated by a reset when the power supply is restored.
Engineering 3.3 STEP 7 in the TIA-Portal Possible parameters for the deployment of a different battery module Parameter Value range Default setting Total capacity 0.1 … 3,200 Ah 10 Ah End-of-charge voltage 24 … 30 V 27.3 V Charge current 0.001 … 4 A 0.8 A Faulty battery voltage 1 … 18 V 6V ● Total capacity Total capacity of the installed batteries. ● End-of-charge voltage The charging completes when the selected end-of-charge voltage is reached.
Engineering 3.3 STEP 7 in the TIA-Portal Preconditions ● The UPS1600 has been correctly connected, and connected with the system. ● PG/PC with STEP 7 in the TIA Portal is connected with the system. Proceed as follows 1. From the toolbar, open the "Online > Accessible nodes" menu. 2. As type of PG/PC interface, select "PN/IE". 3. Select the PG/PC interface connected with the system. 4. Select the connection with the subnet, in which the UPS1600 device is located.
Engineering 3.3 STEP 7 in the TIA-Portal Changing the IP address 1. Select the PROFINET interface of a PROFINET device in the Network or Device view of the Hardware and Network editor of STEP 7 in the TIA Portal. 2. In the Inspector window navigate to "Ethernet addresses" in the "IP protocol" area. 3. Check whether the "Set IP address in the project" option is activated. 4. Enter the new IP address in the appropriate field.
Engineering 3.3 STEP 7 in the TIA-Portal Procedure 1. Right-click the UPS1600 controller in the project tree. The context menu opens. 2. In the shortcut menu, in submenu "Download to device", select option "Hardware configuration". The project data are compiled. The "Load" button is activated as soon as loading is possible. 3. Click on the "Load" button. The project data are loaded. The "Load results" dialog is then opened.
Engineering 3.3 STEP 7 in the TIA-Portal 3.3.7 Diagnostics The following data can be fetched using the Diagnostics function: Group Value UPS1600 general Order number Serial number Firmware Short designation Module information Fetching diagnostics data Proceed as follows to start the Online and diagnostics view of a module: Project tree: 1. Open the device folder of the UPS1600 in the Project tree. 2. Double-click on "Online & diagnostics". Or: 1.
Engineering 3.3 STEP 7 in the TIA-Portal 3.3.8 Firmware update WARNING The UPS will be reset during the firmware update. For safety reasons, the output is switched off. Ensure that no damage is caused to the system and that the PG/PC has a power supply independent of the UPS during the firmware update. The files for updating the firmware (firmware updates) are available online under (http://support.automation.siemens.com/WW/view/de/79207181).
Engineering 3.3 STEP 7 in the TIA-Portal 6. Click on the "Start update" button. If the selected file can be interpreted by the module, it will be loaded into the module. If this requires changing the operating state of the CPU, you will be prompted to do this with dialogs. 7. Confirm the notes that are displayed. The controller sends the firmware to the UPS1600. This is displayed by LED 5 (SF) and LED 6 (RUN) flashing at the UPS1600. 8. The TIA-Portal signals that the update was successful.
Engineering 3.3 STEP 7 in the TIA-Portal Proceed as follows to restore the UPS1600 factory settings: 1. Select UPS1600 in the Network view and change to the Device view. 2. In the shortcut menu of the UPS1600, select "Reset to factory settings". 3. Activate the "Retain IP address" checkbox when you want to retain the IP address, or the "Delete IP address" checkbox, if you want to delete the IP address. 4. Click on the "Reset" button. 5. Respond to the confirmation prompt with "OK".
Engineering 3.4 STEP 7 V5 3.4 STEP 7 V5 UPS1600 can be used with STEP 7 V5 from Version 5.4 and higher. In STEP 7 V5 , SITOP UPS1600 can be integrated in projects, parameterized and diagnosed. Note STEP 7 V5 and UPS Manager cannot simultaneously access the UPS. It is not permissible that UPS Manager service runs whileSTEP 7 V5 is being accessed. 3.4.
Engineering 3.4 STEP 7 V5 3.4.2 Using UPS1600 in a project To be able to use UPS1600, it must be assigned to an IO controller as an IO device. Preconditions ● The GSD file of the UPS1600 has been correctly installed. ● STEP 7 V5 has been opened, and a project with an IO controller has been created. Creating a subnet 1. Open the Hardware view "HW Config". 2. Call the Shortcut menu of line "PN-IO", and select "Add PROFINET IO system". SITOP UPS1600 / UPS1100 58 Operating Instructions, 05.
Engineering 3.4 STEP 7 V5 3. In dialog field "Properties - Ethernet interface PN-IO", select the "Parameter" tab, set the IP address of the PROFINET interface and create a new subnet. 4. Confirm the properties of the new subnet and close the "Properties - Ethernet interface PN-IO" dialog box. The subnet is displayed as a horizontal line in the hardware view. Placing the UPS1600 1. Select the subnet. 2. Open the "Catalog" window using the "View > Catalog" menu command.
Engineering 3.4 STEP 7 V5 3. In the hardware catalog, navigate to the UPS1600 under "PROFINET IO / I/O / UPS1600". 4. Click the desired UPS1600; keep the left mouse button pressed and drag the UPS1600 to the subnet. 5. Double-click on the UPS1600. You can now enter the device name, device number and IP address in the Ethernet. 6. Save the hardware configuration. You have placed the UPS1600. SITOP UPS1600 / UPS1100 60 Operating Instructions, 05.
Engineering 3.4 STEP 7 V5 3.4.3 UPS parameters in STEP 7 V5 The configurable parameters of the UPS are subdivided into six subgroups in STEP 7 V5. These subgroups are shown in the table below. Subgroup Description Buffer parameters All parameters that affect the behavior of the UPS for buffering. Battery parameters Parameterization of the deployed battery.
Engineering 3.4 STEP 7 V5 6. Click the desired subgroup. The subgroup opens. 7. Enter the values. 8. Confirm your entry by clicking on "OK". The parameters are stored in the project. Buffer parameters Parameter Value range Default setting Buffer time 1 … 32767 s 60 s Additional buffer time after PC shutdown 1 … 300 s 10 s Connection threshold 21 … 25 V 21.5 V Stop buffering voltage 18 … 23 V 18.
Engineering 3.4 STEP 7 V5 ● Buffer time The time to be buffered by the UPS. The "Buffering allowed" parameter is used to specify whether buffering should be performed. ● Additional buffer time after PC shutdown Time, to be buffered by the UPS1600 after the PC has been shut down. ● Connection threshold If the connection threshold value is undershot, the UPS starts buffering. If the value of the connection threshold is reached or undershot again later, the UPS stops buffering.
Engineering 3.4 STEP 7 V5 Charging parameters Parameter Value range Default setting End-of-charge voltage 24 … 30 V 27.3 V Charge current 1 … 4,000 mA 800 mA ● End-of-charge voltage (0.01 V) Note If UPS1100 battery modules are used, this value does not need to be specified. The charging completes when the selected end-of-charge voltage is reached. ● Charge current (mA) The battery is charged to the maximum with the selected charge current.
Engineering 3.4 STEP 7 V5 Web server Parameter Value range Activating a Web server Yes / No Set here whether access to the UPS1600 via web server is permitted. 3.4.5 Loading the configuration into the controller (commissioning) In the delivered state, the UPS1600 has not yet been assigned any IP address and the DHCP protocol is deactivated. When the UPS1600 is first connected with a controller, it is assigned a device name and an IP address by the controller.
Engineering 3.4 STEP 7 V5 Initially loading CPU as IO controller Once you have configured the UPS1600 and the station, you must load this configuration into the CPU. In this way, the CPU (i.e. the IO controller) is assigned its configured IP addresses. Before loading, you should perform a consistency test to check the configuration for duplicate addresses, identical names, etc. Inform yourself whether the CPU to be loaded can also be initially loaded using the PROFINET interface.
Engineering 3.4 STEP 7 V5 3.4.6 Diagnostics The following data can be fetched using the Diagnostics function: Group Value UPS1600 general MLFB number Serial number Fetching diagnostics data You can use the "Station > Open online" menu command in "HW Config" to select the UPS1600 and view the diagnostics data. 3.4.7 Firmware update WARNING The UPS is reset while updating the firmware. For safety reasons, the output is switched off.
Engineering 3.4 STEP 7 V5 3. Open the "Accessible nodes" window with the "Target system > Display accessible nodes" menu command. Note For an online connection via the "Accessible nodes" window, PG/PC and "Accessible nodes" must be connected to the same physical Ethernet subnet. 4. Select the "Target system > Update firmware" menu command. 5. In the open "Update firmware" dialog, press the "Browse" button to select the path to the directory with the unzipped files. In this directory, select the "dc-ups.
Engineering 3.4 STEP 7 V5 3.4.8 Restore factory settings From STEP 7 V5.5, it is possible to restore the factory setting of modules using the "Target system -> Edit Ethernet nodes". Click the "Browse" button in the "Edit Ethernet nodes" dialog to select the MAC address of the UPS1600 where the factory settings should be restored. Then click on the "Reset" button. This deletes the IP address and the device name from the module. SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Engineering 3.5 SITOP UPS Manager 3.5 SITOP UPS Manager Note Ensure that only the UPS Manager accesses the UPS1600. 3.5.
Engineering 3.5 SITOP UPS Manager 3.5.2 ① ② ③ ④ The user interface of the SITOP UPS Manager Tab submenus Language selection "Configurations" storage bar Connection lamps Use the tab ① to reach the individual submenus. The language selection ② is used to select the user interface language of the SITOP UPS Manager. The German, English, French, Italian, Spanish, and Chinese languages are available.
Engineering 3.5 SITOP UPS Manager 3.5.3 Installation/uninstallation The installation file for the SITOP UPS Manager is available at no charge on the SITOP home page (http://www.siemens.de/sitop-usv) or directly under (http://support.automation.siemens.com/WW/view/de/75854607). Operational requirements Operating systems The Windows XP and Windows 7 (32 bit and 64 bit) operating systems are supported.
Engineering 3.5 SITOP UPS Manager 5. Follow the installation instructions. Enter the requested information in the dialogs: – User interface language, German or English – Agreement declaration with the license conditions – Installation scope: Activate the options "Application" and "Driver". – Installation path: Accept the suggested path: C:\SITOPUPSManager. If you change the path, ensure that the path name does not contain any blanks.
Engineering 3.5 SITOP UPS Manager Configuring the UPS1600 with the Primary Setup Tool The Primary Setup Tool is a Siemens product that is free of charge and which is used to identify and configure network-conform devices. You can download the Primary Setup Tool under (http://support.automation.siemens.com/WW/view/de/19440762). Note Additional information Additional information is contained in the Primary Setup Tool manual. This manual and further links can be found under (http://support.automation.siemens.
Engineering 3.5 SITOP UPS Manager 3. Select the interface with which the client is connected to the UPS1600. Close the "Set PG/PC interface" dialog by clicking on "OK". 4. Select the "Network > Browse" menu command. The UPS1600 is displayed in the tree view as "DC UPS:" with its MAC address and IP address. SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Engineering 3.5 SITOP UPS Manager 5. Open the UPS1600 entry and select "Ind. Ethernet interface". In the right-hand section, the configuration menu for the Ethernet interface of the UPS1600 opens. 6. Configure the Ethernet interface as specified by the network administrator. 7. Select the UPS1600 in the tree view. Loading to the device is not possible while an interface is selected. 8. Select the " Module > Load" menu command to load the configuration to the device.
Engineering 3.5 SITOP UPS Manager Configuring the connection in the SITOP UPS Manager A basic setting is the configuration of the client (PC/PG) as master or slave. The consideration of possible application situations can help here: ● The local computer is the only computer at the UPS1600. Local computer = master PC ● The local computer is one of several computers and performs the master function.
Engineering 3.5 SITOP UPS Manager 5. Enter the IP address of the master PC into the "IP address of the master PC when slave operation" field. Note The IP address of the master PC must also be specified on the master PC in the SITOP UPS Manager . 6. Enter the IP address of the UPS1600 into the "IP address of the UPS if in master mode" field. 7. If you are prompted as to whether you want to restart the SITOP UPS Manager, confirm this with "Yes". The SITOP UPS Manager is restarted.
Engineering 3.5 SITOP UPS Manager 3.5.6 Establishing a connection via USB 1. Connect the UPS1600 using a USB cable with the client (PC/PG). 2. Select "General settings > Device configuration". 3. Activate the "USB" checkbox. 4. If you are prompted as to whether you want to restart the SITOP UPS Manager, confirm this with "Yes". The SITOP UPS Manager is restarted. 5. Check that the connection lamps light green. The connection lamps light green; the connection to the UPS1600 via USB has been established.
Engineering 3.5 SITOP UPS Manager 3.5.8 General settings Under "Software configuration > General settings", specify the maximum size of the log file in KB and where it is saved. From SITOP UPS Manager V4.12.5 and higher, under"Software configuration > General settings" you can also specify as to whether the window of the SITOP UPS Manager should always be in the foreground. Log file 1. Select "Software configuration > General settings". 2.
Engineering 3.5 SITOP UPS Manager ● Buffer time: The time to be buffered by the UPS. ● Additional buffer time after PC shutdown: The time in which the UPS1600 is buffered once the PC has been shut down. ● Switch-off time after shutdown: Time, in which the output voltage of the UPS1600 is switched off, although in the meantime the input voltage has returned. This function allows IPCs to automatically restart.
Engineering 3.5 SITOP UPS Manager 3.5.10 Behavior of the SITOP UPS Manager The monitoring of the uninterruptible power supply by the SITOP UPS Manager permits other applications to be started event driven. In the event of a power failure, the SITOP UPS Manager can use the network to perform a controlled shutdown of the devices connected to the uninterruptible power supply in the specified order, or place them in a defined standby state.
Engineering 3.5 SITOP UPS Manager Behavior during buffer mode Make the settings under "Software configuration > Buffer mode".
Engineering 3.5 SITOP UPS Manager Behavior depending on the battery charge Make the settings under "Software configuration > Battery charge".
Engineering 3.5 SITOP UPS Manager 3.5.11 Display and visualization The "Monitor" submenu shows information about the device data and parameters as well as the state of the power supply.
Engineering 3.5 SITOP UPS Manager Displaying the alarm history 1. Select "Monitor > Alarm history". The pending alarms are displayed in tabular form. The individual columns contain the following information: ● Name: A descriptive name of the alarm ● Time: The time and date when the alarm comes and goes ● Alarm: Alarm type: – incoming: Occurrence of the alarm event – outgoing: Rectification of the alarm event Data and parameters UPS1600 1. Select "Monitor > Operating data". 2.
Engineering 3.5 SITOP UPS Manager Energy storage data and parameters 1. Select "Monitor > Operating data". 2. The data and parameters of the energy storage device can be found under "Energy storage".
Engineering 3.5 SITOP UPS Manager ● Battery temperature over time ● Battery charge over time ● Charge current over time Procedure 1. Select "Monitor > Trend chart". 2. Select "DC UPS Base Unit" to display trend charts for values of the UPS1600 or Select "Energy storage" to display trend charts of the energy storage values. 3 charts are available under both points. 3. Click the appropriate button to display the required trend chart. 3.5.
Engineering 3.5 SITOP UPS Manager Procedure 1. Select "Monitor > Online functions". 2. Select "Firmware update". 3. To select the path to the directory with the unzipped files, click on the "Browse" button. In this directory, select the " dc_ups.upd" file. 4. Click on the "Start" button. The firmware is updated. 5. A message appears in the window area after the successful update. 6. Manually restart the UPS1600 by interrupting the UPS1600 power supply. Restore the power supply to the UPS1600.
Engineering 3.6 Web server 3.6 Web server The Web server is used to monitor the UPS. It operates independently of the UPS Manager and the PROFINET access. 3.6.1 Accessing the Web server A Web browser is used for the access and operation. The following Web browsers are suitable: ● Internet Explorer (version 8.x and 9.x) ● Mozilla Firefox (version 15.0.x) Preconditions ● The computer with installed web browser is connected with the UPS1600 via Ethernet. ● The UPS1600 has an IP address that you know.
Engineering 3.6 Web server Note Change the password!! The following characters are possible: ^[a-z0-9A-Z\\-_]+$ The starting page of UPS1600 is opened. You can navigate to further menus from the start page. Access is not possible if the web server has been deactivated via TIA or STEP 7. 3.6.
Engineering 3.6 Web server The associated settings possible in the selected submenu are made in the editor area ④. The functions of the save bar ③ are used to load the configuration into the UPS1600 and open or save the configurations on a data medium. The language selection ② is used to select the user interface language of the Web server. The German, English, French, Italian, Spanish, and Chinese languages are available. Click the "Logout" ① button to logout from the current web server session.
Engineering 3.6 Web server 3.6.4 Viewing the UPS1600 (base device) data 1. Select the "Display" menu 2. Select the "Base unit" entry under "Operating data" in the navigation. The "Base unit" entry provides the following information: ● UPS1600 data: – Order number – Serial number – Version number ● Operating mode (normal or buffer mode) ● Ready for buffering ● Remaining buffer time ● Input voltage ● Load current 3.6.5 Viewing the energy storage data 1. Select the "Display" menu 2.
Engineering 3.6 Web server 3.6.6 Alarm monitoring You can use the Web server to obtain information about pending alarms and the history of the alarms. Every alarm that concerns the UPS1600 and the connected battery modules is recorded. You can display pending alarms via "Pending alarms". Displaying pending alarms 1. Select the "Display" menu 2. Select the "Pending alarms" entry under "Alarms" in the navigation. The pending alarms are displayed in tabular form.
Engineering 3.6 Web server The individual columns contain the following information: ● Name: A descriptive name of the alarm ● Time: The time and date when the alarm comes and goes ● Alarm: Alarm type: – incoming: Occurrence of the alarm event – outgoing: Rectification of the alarm event Note The alarm history is displayed only when no further communications relationships to the UPS1600 have been established.
Engineering 3.6 Web server SITOP UPS1600 / UPS1100 96 Operating Instructions, 05.
Mounting/removal 4.1 4 UPS1600 WARNING Installing the device in a housing or a control cabinet The SITOP UPS1600s are built-in units. They must be installed in a housing or control cabinet where only qualified personnel have access. The device can be snapped onto a standard mounting rail EN 60715 35×7.5/15 for mounting in a control cabinet. Mounting To mount the device, position it with the mounting rail guide at the upper edge of the standard mounting rail and press down to lock it into place.
Mounting/removal 4.1 UPS1600 4.1.1 Signal connector Mounting Push connector on socket ④ in the housing. Removal To remove the signal connector, press the release lever (4b) (see Figure 4-2 Mounting/removal: Signal connector (Page 98)) and then remove the connector. Figure 4-2 4.1.2 Mounting/removal: Signal connector USB connector For deployment in an explosion-endangered environment, a USB connector with strain relief must be used.
Mounting/removal 4.1 UPS1600 4.1.3 PROFINET/Ethernet connector For deployment in an explosion-endangered environment, a PROFINET/Ethernet connector with strain relief must be used. Mounting Push the connector onto the socket in the housing until the strain relief (5b) snaps into the housing (5a). Removal To remove the PROFINET/Ethernet connector, press to release the strain relief (5b) (see Figure 4-4 Mounting/removal: Ethernet (Page 99)) and then remove the connector.
Mounting/removal 4.2 UPS1100 4.2 UPS1100 WARNING Mounting the device in a housing or a control cabinet The SITOP UPS1100 battery modules are built-in units. They must be mounted in a housing or control cabinet where only qualified personnel have access. The device is suitable for direct wall mounting. The 6EP4131-0GB00-0AY0 (1.2 Ah) and 6EP4133-0GB00-0AY0 (3.2 Ah) devices can be snapped onto a standard mounting rail EN 60715 35×15, and the 6EP4131-0GB00-0AY0 (1.
Mounting/removal 4.2 UPS1100 Removal To remove the device, pull it forcibly downwards while removing it from the lower edge of the standard mounting rail (see Figure 4-5 Removal (example 6EP4133-0GB00-0AY0 (3,2 Ah)) (Page 101)). Then you can remove the device from the upper edge of the standard mounting rail. Figure 4-5 Removal (example 6EP4133-0GB00-0AY0 (3.2 Ah)) SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Mounting/removal 4.2 UPS1100 SITOP UPS1600 / UPS1100 102 Operating Instructions, 05.
Mounting position, mounting clearances 5.1 UPS1600 5.1.1 Standard mounting position 5 The device is designed for mounting on standard EN 60715 35×7.5/15 mounting rails. The device must be mounted vertically to ensure proper cooling, and with the input terminals and output terminals at the bottom. A clearance of at least 50 mm should be maintained above and below the device. No space is required at the side. Output current as a function of the ambient temperature Figure 5-1 6EP4134-3AB00-...
Mounting position, mounting clearances 5.1 UPS1600 5.1.2 Other mounting positions Not released. SITOP UPS1600 / UPS1100 104 Operating Instructions, 05.
Mounting position, mounting clearances 5.2 UPS1100 5.2 UPS1100 5.2.1 Standard mounting position The device is suitable for the direct wall mounting. The 6EP4131-0GB00-0AY0 (1.2 Ah) and 6EP4133-0GB00-0AY0 (3.2 Ah) devices can be snapped onto a standard mounting rail EN 60715 35×15, and the 6EP4131-0GB00-0AY0 (1.2 Ah) device can also be snapped onto a standard mounting rail EN 60715 35×7.5. It should also be mounted at the coolest point in the control cabinet (e.g.
Mounting position, mounting clearances 5.3 Altitude derating 5.3 Altitude derating Output current as a function of the altitude derating Figure 5-3 Altitude derating Details see chapter Ambient conditions (Page 123) SITOP UPS1600 / UPS1100 106 Operating Instructions, 05.
6 Installation Note For installation of the devices, the relevant country-specific regulations must be observed. The 24 V supply voltage must be SELV in accordance with EN60950-1 and EN50178. Only qualified personnel are allowed to install the device/system and set it into operation. The connections must not be attached or detached during operation. Note For UPS1100 The self-discharge rate of the rechargeable batteries is approx. 3%/month for a temperature of 20° C.
Installation 6.1 UPS1600 input side connection 6.1 UPS1600 input side connection The UPS1600s are designed for connection to a 24 VDC power system. The 24 V supply voltage must be SELV in accordance with EN60950-1 and EN50178. Figure 6-2 Input side connection The 24 V power supply is connected at the "IN+", and "IN-" ① terminals (see Figure 6-2 Input side connection (Page 108)). The deployed cables must be suitable for temperatures of at least 90° C.
Installation 6.3 Connecting the BAT UPS1600 6.3 Connecting the BAT UPS1600 Figure 6-4 BAT connection The "BAT+" and "BAT-" ③ connections (see Figure 6-4 BAT connection (Page 109)) are used to connect the UPS1600 with one or more UPS1100 battery modules. Ensure that the cables are dimensioned correctly for the maximum output current rms value of the UPS1600. For wiring, see Figure 6-1 Wiring (Page 107). The deployed cables must be suitable for temperatures of at least 90° C.
Installation 6.6 UPS1100 connections 6.6 UPS1100 connections Connections 1.2/3.2 Ah Connections 7 Ah Connection X1 ① The connections "X1+" and "X1-" are used to transfer power between the UPS1600 with UPS1100. Ensure that the cables are dimensioned corresponding to the fuses in the UPS1100 and the impedances between UPS1600 and UPS1100 are identical. Only connect charged batteries with one another.
Installation 6.7 Maintenance 6.7 Maintenance 6.7.1 Battery The UPS1100 devices contain two maintenance-free lead-gel batteries. Device type Battery type 6EP4131-0GB00-0AY0 (1.2 Ah) YUASA NP1.2-12 6EP4133-0GB00-0AY0 (3.2 Ah) YUASA NP3.2-12 or B.B.Battery BP3.6-12 6EP4134-0GB00-0AY0 (7 Ah) YUASA NP7-12 or B.B.Battery BP7-12 When replacing the rechargeable batteries, always use batteries with the same batch number (approximately the same charge state).
Installation 6.7 Maintenance 6.7.
7 Technical data Note Technical data is applicable for a rated input voltage, rated load and +25° C ambient temperature (if nothing else is specified). 7.1 Input 7.1.1 UPS1600 6EP4134-3AB00-... (10 A) 6EP4136-3AB00-... (20 A) Input voltage Ui rated / range 24 VDC (21 ... 29 V) Connection threshold for buffering 22.5 VDC ± 3% (factory setting), setting range: 21 VDC , 21.5 VDC , 22 VDC, 22.5 VDC, 23 VDC, 24 VDC, 25 VDC or via software. • Remark The connection threshold must be at least 0.
Technical data 7.2 Output 7.2 Output 7.2.1 UPS1600 6EP4134-3AB00-... (10 A) 6EP4136-3AB00-... (20 A) Output voltage with normal operation Input voltage Ui minus approximately 0.2 V Output voltage for buffer mode 27 VDC (no-load); 24 V (50% battery rated current); 22 V (100% battery rated current); 18.
Technical data 7.3 Backup times 7.3 Backup times Output current 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.2 Ah) 6EP4134-0GB00-0AY0 (7 Ah) 1A 34 minutes 2.5 h 5.4 h 2A 11 minutes 1h 2.6 h 3A 9 minutes 39 minutes 1.6 h 4A 6 minutes 27 minutes 1.2 h 6A 3.5 minutes 17.5 minutes 41 minutes 8A 2 minutes 12 minutes 28 minutes 10 A 1 minute 9 minutes 22 minutes 12 A - 7 minutes 17 minutes 14 A - 5 minutes 15 minutes 16 A - 4 minutes 12.
Technical data 7.5 Protection and monitoring 7.5 Table 7- 2 Protection and monitoring UPS1600 6EP4134-3AB00-... (10 A) ...-0AY0 Current limitation ...-1AY0 6EP4136-3AB00-... (20 A) ...-2AY0 ...-0AY0 ...-1AY0 ...-2AY0 30 A 60 A Power boost with 300% Ia rated for typ. 30 ms Power boost with 300% Ia rated for typ. 30 ms Typ.
Technical data 7.7 Mechanical system 7.7 Table 7- 4 Mechanical system UPS1600 6EP4134-3AB00-... (10 A) ...-0AY0 ...-1AY0 6EP4136-3AB00-... (20 A) ...-2AY0 ...-0AY0 ...-1AY0 ...-2AY0 Connection system Screw-type terminal Connections / DC input IN+, IN-: 1 screw terminal each for 0.2 ... 6 (4) mm² solid (finely stranded) Connections / DC output OUT+, OUT-: 1 screw terminal each for 0.2 ... 6 (4) mm² solid (finely stranded) Connections / BAT BAT+, BAT-: 1 screw terminal each for 0.2 ...
Technical data 7.8 Dimension drawing 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.2 Ah) 6EP4134-0GB00-0AY0 (7 Ah) Installation width 89 mm 190 mm 186 mm Mounting height 130 mm 169 mm 186 mm Weight, approx. 1.9 kg 3.8 kg 6.
Safety, approvals, EMC 8.1 8 Safety 6EP4134-3AB00-..., 6EP4136-3AB00-... 6EP4131-0GB00-0AY0, 6EP4133-0GB00-0AY0, 6EP4134-0GB00-0AY0 Protection class Class III Degree of protection (EN 60529) IP20 Test voltage See Table 8-1 Test voltage (Page 120) SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Safety, approvals, EMC 8.2 Test voltage 8.2 Test voltage Figure 8-1 Test voltage diagram Only the manufacturer can perform the type test and production test; users can also perform the field test.
Safety, approvals, EMC 8.3 Approvals 8.3 Approvals 6EP4134-3AB00-... 6EP4136-3AB00-... 6EP4131-0GB00-0AY0 6EP4133-0GB00-0AY0 6EP4134-0GB00-0AY0 CE marking Yes, (2004/108/EG and 2006/95/EG) Yes, (2004/108/EG and 2006/95/EG) UL/cUL approval cULus-listed (UL 508, CSA 22.2 No. 107.1), File E197259 cURus-Recognized (UL 1778, CSA C22.2 No. 107.1), File E219627 8.4 EMC 6EP4134-3AB00-... (10 A) 6EP4136-3AB00-... (20 A) 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.
Safety, approvals, EMC 8.4 EMC SITOP UPS1600 / UPS1100 122 Operating Instructions, 05.
9 Ambient conditions 6EP4134-3AB00-... (10 A) 6EP4136-3AB00-... (20 A) 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.2 Ah) 6EP4134-0GB00-0AY0 (7 Ah) Ambient temperature -25 ... +70° C with natural convection -25 ... +60° C with natural convection 0 ... +40° C with natural convection 15 A (derating) at 60° ...
Ambient conditions 6EP4134-3AB00-... (10 A) 6EP4136-3AB00-... (20 A) 6EP4131-0GB00-0AY0 (1.2 Ah) 6EP4133-0GB00-0AY0 (3.2 Ah) 6EP4134-0GB00-0AY0 (7 Ah) Damaging gases Atmospheric pressure Tested according to: • EN 60068-2-42 sulfur dioxide • EN 60068-2-43 hydrogen sulfide Operation: • 1080 ... 795 hPa (-1000 ... +2000 m) • For operation at altitudes of 2000 m up to 6000 m above sea level: output must be derated by -7.
Environment 10 The devices are in conformance with RoHS. As a rule, only non-silicon precipitating materials are used. Disposal guidelines Packaging and packaging aids can and should always be recycled. The product itself may not be disposed of as domestic refuse. SITOP UPS1600 / UPS1100 Operating Instructions, 05.
Environment SITOP UPS1600 / UPS1100 126 Operating Instructions, 05.
Service & Support 11 Technical support Technical support for all IA/DT products can be accessed through the following communication channels: ● Phone: + 49 (0) 911 895 7222 ● E-Mail (mailto:support.automation@siemens.com) ● Internet: Online support request form (http://www.siemens.de/automation/support-request) Technical documentation on the Internet Operating instructions and manuals for SITOP are available in the Internet: Operating instructions/manuals (http://www.siemens.
Service & Support Contact persons If you have any questions regarding the use of our products, then contact the Siemens contact person in your regional Siemens sales office. You can find these addresses as follows: ● On the Internet (http://www.siemens.de/automation/partner) ● In Catalog CA 01 SITOP UPS1600 / UPS1100 128 Operating Instructions, 05.
