Installation Instructions

Installation Instructions
Document No. 129-077
September 23, 2009
TH192 DN Day-Night and TH192 DNV
Day-Night-Vent Room Thermostat
Item Number 129-077, Rev. 200 Page 1 of 4
Product Description
The TH192 DN and TH192 DNV thermostats are
proportional single output, dual set point, 2-pipe or 3-pipe
(high air capacity) temperature controllers. Each TH192
DN and DNV chassis includes a wall plate for thermostat
installation in a variety of rough-in installation kits.
Product Numbers
TH192 DN and TH192 DNV
Prerequisites
Review all instructions before beginning
installation.
Verify job drawings are available to reference
specific job site information as needed.
Verify rough-in installation kits (wall-box or tubing
runs) are pre-installed.
Expected Installation Time
30 Minutes
Required Tools
Medium flat blade screwdriver
Needle nose pliers
Small level
Calibration and Cover Screw Wrench or 1/16”
Allen wrench (192-632)
Needle Probe with 1-1/2” diameter, 0 to 30 psig (0
to 200 kPa) test gauge (192-633)
Installation Conventions
WARNING
Personal injury/loss of life may
occur if a procedure is not
performed as specified.
CAUTION
Equipment damage, or loss of
data may occur if the user
does not follow procedure as
specified.
Installation
Overview
The TH192 DN/DNV thermostat and wall plate mount
vertically to a wall using a variety of rough-in installation
kits (for example, wall box kits or tubing terminal kits). The
ends of the air lines from the rough-in installation kits have
terminal adapters that snap into the wall plate. Terminal
adapters also are available separately as orderable
accessories. (Note that certain retrofit applications allow
air connections directly to the thermostat chassis).
The “S”, “R1”, and “R2” labels on both the thermostat
chassis and the wall plate identify the air line connections.
The thermostat plugs into the terminal adapters on the
wall plate. The Piping section of this document shows
typical connections.
Two cover screws plus latch arms on the wall plate hold
the thermostat in place. The cover fits over the thermostat
and the two cover screws fasten it to the wall plate.
Procedure
The following procedure is for a typical thermostat
installation and assumes the rough-in installation kit is in
place. See Figure 1.
1. The rough-in installation kit provides a supply (blue)
air line and a return air line joined by an air link.
Remove the terminal adapters from the air link and
snap them into the wall plate at their respective
locations.
2. Using the mounting screws supplied with the
thermostat chassis, install the wall plate on the wall as
follows:
a. Guide the screws through the slotted key holes on
the wall plate and partially insert them into wall.
b. Orient the wall plate so that it is square and level.
c. Tighten the mounting screws to secure the wall
plate in place.
3. Moisten the thermostat supply and return ports to
lubricate them. Carefully insert the thermostat ports
into the terminal adapter “O” rings on the wall plate.

Summary of content (4 pages)