Service manual

HS Consumer Treadmill
How To…Replace The Drive Motor
Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that
you have metric tools.)
Section 3
7
Section III
REMOVAL AND INSTALLATION
1. At the power switch, turn off the unit, then
unplug the power cord at the wall outlet.
2. Remove the motor cover front screws(4) of
the motor cover, lift off the motor cover.
3. Remove the speed sensor cable by
removing speed sensor screws(1). Set the
speed sensor cable aside to be remounted
on the new motor.
4. Disconnect all connectors from the motor
(Please refer to WIRING DIAGRAM –
Section IV, page 9).
5. Remove the motor belt tensioning
screws(1). Fold the treadmill and remove
the four motor mounting screws.
NOTE: two people are needed in this
process. One has to hold the motor in
case it drops on the floor
6. Unfold the treadmill. Move the motor
mounting plate towards the rear roller to
relieve belt tension. Remove the drive
motor belt off the end of the pulley.
7. Lift out the motor.
8. Remove the motor mounting screws(4) and
discard the motor. Set the motor bracket
aside to be remounted on the new motor.
10. Install new drive motor in reverse order and
make sure to properly adjust the motor drive
belt (85~95 lbs) (See section 3 page 3) and
running belt. (See How To… Replace The
Running Belt and Deck)