MODEL: HPB OPERATING INSTRUCTION AND PARTS MANUAL ■ HPB-2011 ■ HPB-3520 ■ HPB-4020 SHARK PRESSURE WASHERS ■ 4275 N.W. Pacific Rim Blvd. ■ Camas, WA 98607 ■ USA For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.
MACHINE SPECIFICATIONS ● Pump Volume At Pump Head: HPB-2011 2.0 GPM HPB-3520 3.5 GPM HPB-4020 4.2 GPM ● Pump Pressure At Pump Head: HPB-2011 1000 PSI HPB-3520 2000 PSI HPB-4020 2000 PSI ● Machine Voltage: HPB-2011 120V/1PH HPB-3520 230V/1PH HPB-4020 230V/1PH ● Machine Dimensions: HPB-2011 HPB-3520 HPB-4020 ● Total Machine Amperage: HPB-2011 15 Amps HPB-3520 22 Amps HPB-4020 29 Amps ● Shipping Weight: HPB-2011 300 Lbs. HPB-3520 340 Lbs. HPB-4020 515 Lbs.
CONTENTS Introduction ............................................................ 5 Exploded View, Senior Series ............................. 19 Important Safety Information ............................. 5-6 Exploded View Parts List, Senior Series ....... 20-21 Installation ........................................................ 6,10 Control Panel Exploded View & Parts List, Mini Series ...................................................... 22 Component Identification, Mini Series...............
HPB SERIES PRESSURE WASHER INTRODUCTION Thank you for purchasing a HPB. This manual covers the operation and maintenance of the HPB-201101D, 201107D Mini Series, HPB-352001A, 352007A Junior Series and HPB-402001A, 402007A Senior Series pressure washers. All information in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at any time without incurring any obligation.
HPB SERIES PRESSURE WASHER WARNING PROTECTIVE EYEWEAR AND CLOTHING MUST BE WORN. WARNING RISK OF ASPHYXIATION. USE ONLY IN A WELL VENTILATED AREA. WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. 9. Eye safety devices must be worn when using this equipment. WARNING: Risk of asphyxiation — Use this product only in a well ventilated area. 10.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION MINI SERIES Fuel Tank Fresh Water Faucet (not included) Wand Holder Burner Chamber Unloader Garden Hose (not included) GFCI High Limit Thermostat Pump Discharge Nipple Nozzle Coupler Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Burner Motor High Pressure Outlet Hose Shark HPB • Rev.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL 7 COMPONENT IDENTIFICATION JUNIOR SERIES CAUTION HOT WATER: Must use insulated spray gun and wand.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION CAUTION HOT WATER: Must use insulated spray gun and wand.
HPB SERIES PRESSURE WASHER Electrical: This machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter. Placement: Do not locate near any combustible material. Keep all flammable material at least 20 feet away. Allow enough space for servicing the machine. Local code will require certain distances from floor and walls. (Two feet away from walls should be adequate.
HPB SERIES PRESSURE WASHER 5. If water is known to be high in mineral content, use a water softener on your water system, or de-scale as needed. 6. Do not allow acidic, caustic or abrasive fluids to be pumped through system. 7. Always use high grade quality cleaning products. 8. Never run attached pressure washer pump dry for extended periods of time. 9. If machine is operated with smoky or eye burning exhaust, coils will soot up, not letting water reach maximum operating temperature.
HPB SERIES PRESSURE WASHER 3. Lift the coil out of the outer wrap. OPERATOR’S MANUAL 11 Electrode Setting - Beckett: CAUTION: The coil weighs about 80 lbs. Use proper lifting techniques. 4. Clean, repair and replace the coil by reversing the above steps. (See illustration below) 5/32" Gap Electrode Coil Reinstallation Reinstall by reversing the above steps 4 through 1.
HPB SERIES PRESSURE WASHER Air Adjustment Machines are preset and performance tested at the factory — elevation 100' above sea level. A one time correction for your location will pay off in economy, performance and extended service life. If a smoky or eye-burning exhaust is being emitted from the stack, two things should be checked. First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used. Next, check the air adjustment on the burner.
HPB SERIES PRESSURE WASHER 13 OPERATOR’S MANUAL HPB MINI SERIES EXPLODED VIEW 1 25 73 2 26 32 15 27 3 6 4 24 76 28 80 14 13 79 5 16 20 17 67 30 8,23 11 7 32 31 46 81 12 19 19 18 10 52 To Burner 9 34 36 33 37 38 78 50 For Detail See Mini Series Control Box 39 68 47 40 41 48 42 51 35 43 72 65 49 60 44 45 For Detail See Steam Valve Options Illus.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL HPB MINI SERIES EXPLODED VIEW PARTS LIST ITEM PART NO.
HPB SERIES PRESSURE WASHER HPB MINI SERIES EXPLODED VIEW PARTS LIST (CONTINUED) ITEM PART NO. DESCRIPTION 60 90-4005 Washer, 5/8", Flat, SAE 61 6-01060 GFCI, 120V 20A, w/36' 12-3 Cord 1 62 10-08018 Label, Warning, Service Cord 1 63 95-07290007 Outer Wrap Tabs 4 64 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 1 65 90-4002 Washer, 3/8", SAE, Flat 66 90-10201 Bolt, 3/8" x 2-1/4", HH, GRD.
HPB SERIES PRESSURE WASHER 16 OPERATOR’S MANUAL HPB JUNIOR SERIES 2 EXPLODED VIEW 1 24 63 6 14 45 23 7 13 33 37 42 19 9 56 58 55 65 67 8 5 22 For Detail See Junior Series Control Panel Illus. 12 39 10 20 17 60 For Detail See Steam Valve Options Illus.
HPB SERIES PRESSURE WASHER 17 OPERATOR’S MANUAL HPB JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO.
HPB SERIES PRESSURE WASHER HPB JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 56 90-2001 Nut, 5/16", ESNA 4 57 90-2020 Nut, Cage, 3/8" x 12 GA 4 58 95-07200129 Wrap, Outer Coil, Red 1 59 95-0729007 Tab, Outer Wrap 4 60 2-00091 Nipple, 1/2" x 3", Galv.
HPB SERIES PRESSURE WASHER 19 OPERATOR’S MANUAL HPB SENIOR SERIES EXPLODED VIEW Reversed View of Label 61 50 2 1 75 18 71 10 6 32 49 30 33 60 9 49 28 53 75 31 5 27 71 65 For Detail See Senior Series Control Panel Illus. 75, 26 57 41 14 54 8 56 64 71 69 58 15 26 19 45 55 63 51 25 62 29 11 17 20 24 37 47 48 16 3 66 67 72 23 For Detail See Steam Valve Options Illus. 12 68 75 4 39 34 36 42 35 13 38 71 43 22 73 For Detail See Optional Float Tank Illus.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL HPB SENIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 10-020110 Label, Use Only Kerosene QTY 1 2 10-02025A Label, "Hot/Caliente" with Arrows Warning 1 ITEM 24 PART NO.
HPB SERIES PRESSURE WASHER HPB SENIOR SERIES EXPLODED VIEW PARTS LIST (CONTINUED) ITEM PART NO.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL MINI SERIES 4,11 3 2 (Reversed View of Label) 1 18 13 3 5 15 6 16 14 7 12 4 10 17 9 8 ITEM PART NO.
HPB SERIES PRESSURE WASHER 23 OPERATOR’S MANUAL CONTROL PANEL JUNIOR SERIES 3 17 15, 16 7 3 8 14 6 15 1 2 12 11 13 5 9 4 9 10 ITEM 1 PART NO.
HPB SERIES PRESSURE WASHER 24 OPERATOR’S MANUAL CONTROL PANEL SENIOR SERIES 1 8 2 1 15 19 17 16 14 9 7 18 8 13 6 11 12 3 4 10 5 13 Shark HPB • Rev.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL 25 CONTROL PANEL PARTS LIST SENIOR SERIES ITEM 1 PART NO. DESCRIPTION 6-020240 Switch, Rocker, Carling w/Green Lens 2 Rocker Switch, Red Lens (Auto Start) 1 6-020241 2 3 4 5 6 7 6-021595 6-02294 6-022970 6-60101 6-4018 QTY ITEM PART NO. DESCRIPTION 10 4-12805500 Nozzle, SAQCMEG 0055, Red (402001, 402007) 1 4-12805515 Nozzle, SAQCMEG 1505.5, Yellow (402001, 402007) 1 Din Rail, 35mm, Purch by Ea., Sold by In.
HPB SERIES PRESSURE WASHER 26 OPERATOR’S MANUAL FLOAT TANK OPTION EXPLODED VIEW SENIOR SERIES 21 30 31 16 32 15 14 35 33 21 30 17 29 Steam Option 34 19 4 28 11 10 13 18 9 12 20 7 24 21 7 27 7 22 1,8 26 23 6 2 5 3 Shark HPB • Rev.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL 27 FLOAT TANK OPTION PARTS LIST SENIOR SERIES ITEM QTY ITEM PART NO. DESCRIPTION QTY 19 2-3015 Valve, Flow Control 20 2-1085 Hose Barb, 1/4" Barb x 1/4" ML Pipe 1 21 2-9000 Clamp, Screw, #4 22 4-02080000 Tube, 1/4" x 1/2", Clear Vinyl, per ft. 6 ft 23 2-1905 Strainer, 1/4" Brass w/Check Valve PART NO.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL HOSE AND SPRAY GUN ASSEMBLY 6 8 9 10 3 2 1 5 7 4 ITEM 1 PART NO.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL 29 STEAM OPTION JUNIOR SERIES ITEM PART NO. DESCRIPTION 1 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 2 2 2-9000 Clamp, Screw, #4 3 2-30151 Valve, Flow Control w/Metering 1 4 2-0004 Nipple, 1/4" Hex Steel 5 15-070042532 Cap, Valve with 1/4" Gauge Port w/O-Ring 2 6 6-021720 Switch, Pressure N/O, 1/4" NPT SS 1 7 8 2-10942 See Pg. 15 1 QTY 2 6 11 2 3 1 Swivel, 1/2" MP x 3/4" GHF w/Strainer 1 Unloader 1 9 See Pg.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL BECKETT BURNER SPECIFICATIONS Model # Burner Assy # Fuel Nozzle Transformer Burner Motor Fuel Pump/ Solenoid/Cord Fuel Solenoid Coil Electrode HPB-201101D 7-00027 7-01215 5-23581 7-21418 7-21844U 7-21755U 7-578727 HPB-201107D 7-00027 7-01215 5-23581 7-21418 7-21844U 7-21755U 7-578727 HPB-352001A HPB-352007A 7-00090 7-00090 7-0101 7-0101 7-514021 7-514021 7-21174 7-21174 7-21844U 7-21844U 7-21755U 7-21755U 7-578727 7-578727 HP
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL 31 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT Disconnected or short in electrical wiring All wire contacts should be clean and tight. No breaks in wire. Burner motor thermal protector tripped If tripped, check voltage, connections and extensions for cause. Check fuel pump shaft rotation for binding, causing motor to overheat. ON-OFF switch defective Check continuity through burner switch.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER TEMPERATURE Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build up on coils Clean coils with soot remover. Lime build up on coils Clean inside of coils usings coil cleaner.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL 33 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Faulty pressure gauge Install new gauge. Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. DETERGENT NOT DRAWING PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION FLUCTUATING PRESSURE PUMP NOISY Shark HPB • Rev.
HPB SERIES PRESSURE WASHER OPERATOR’S MANUAL PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your Shark Pressure Washers dealer for maintenance.
HPB SERIES PRESSURE WASHER WARRANTY SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
N.W. Pacific Rim Blvd. • Camas, WA 98607 • 1-800-771-1881 Form #97-6131 • Revised 10/02 • Printed in U.S.A.
