OPERATOR'S MANUAL

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Table Of Contents

Start-up Report – Warranty
Introduction
Environment and safety
- Environmental responsibility
- Safety
- Warnings and advisories
- Certification
Scania engines engine warranty for industrial engines
- Emission control systems warranty
- Emission control system warranty statement
California emission control warranty statement
- Your warranty rights and obligations
- Manufacturer's warranty coverage
- Owner's warranty responsibilities
SCR catalytic converter
Engine data plate
Component identification
- SCR system
Starting and running
- Checks before running
- Reductant pump
- Starting the engine
- Running
- Engine shutdown
- Checks after running
Maintenance
- Engines with few hours of operation
- Cleaning the engine
- Maintenance intervals
- Biodiesel (FAME)
Lubrication system
- Oil grade
- Oil analysis
- Checking oil level
- Changing the oil
- Labels for top-up engine oil grade
- Parts
- Cleaning the centrifugal oil cleaner
- Operational testing
- Renewing the oil filter
Cooling system
- Coolant
- Checking coolant level
- Checking antifreeze and corrosion inhibitor
- Antifreeze and corrosion inhibitor
- Changing coolant
- Cleaning the cooling system
Air cleaner
- Reading the vacuum indicator
- Renewing the filter element
- Renewing the safety cartridge
Fuel system
- General information on the XPI system
- Checking fuel level
- Renewing the fuel filter with draining nipple
- Renewing the fuel filter using a suction tool
- Bleeding the fuel system using a suction tool
Miscellaneous
- Checking the drive belt
- Checking for leaks
- Checking and adjusting the valve clearance
- Renewing the reductant filter
- Cleaning the reductant tank filler filter
- Cleaning the reductant tank ventilation filter
Diesel
- Composition of the fuel
- Sulphur content of fuel
- Temperature dependency of the fuel
Reductant for SCR
- Responsibility and quality requirements
- Properties
Preparing the engine for storage
- Handling the engine
- Preservative coolant
- Preservative fuel
- Preservative oil
- Preparations for storage
Technical data
- General data
- Lubrication system
- Injection system
- Cooling system
- Intake system
- Electrical system
Scania Assistance

OPM 200 en-GB 30

Scania CV AB 2015, Sweden

Maintenance

The maintenance programme covers a number of

points that are divided into the following sec-

tions:

• Lubrication system

• Cooling system

• Air cleaner

• Fuel system

• Miscellaneous

WARNING!

Block the starting device when working on the

engine. If the engine starts unexpectedly, there is

a serious risk of injury.

The maintenance programme includes the fol-

lowing:

• S maintenance: Minimum basic maintenance.

• M maintenance: More extensive mainte-

nance.

• L maintenance: Includes nearly all mainte-

nance items.

• XL maintenance: Includes all maintenance

items.

During a period, the sequence is S-M-S-L-S-M-

S-L-S-M-S-XL.

6000

5500

5000

4500

4000

3500

3000

2500

2000

1500

1000

500

313 153

IMPORTANT!

On delivery a Scania engine is optimised for its

application. However, regular maintenance is

necessary to:

• prevent unplanned stops

• extend the service life of the engine

• maximise the long-term emission perfor-

mance of the engine

• give the best possible operating economy.