BASIC: C100R-5U/BWT MODEL: C100R-5D MODEL CODE: C100R-5D/BWT 1. 1.0 cu.ft convection 2.
• Contents 1. Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1-1 Safety precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1-2 Special High Voltage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1. Precaution Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents. 1-1 Safety precautions ( ) 1. 13. Design Alteration Warning: Use exact replacement parts only, i.e.,only those that are specified in thedrawings and parts lists of this manual.
1. Precaution 1-2 Special High Voltage Precautions 1. 2. 3. High Voltage Warning Do not attempt to measure any of the high voltages --this includes the filament voltage of the magnetron. High voltage is present during any cook cycle. Before touching any components or wiring, always unplug the oven and discharge the high voltage capacitor (See Figure 1-1) The high-voltage capacitor remains charged about 30 seconds after disconnection.
2. Specifications 2-1 Table of Specifications Items Model Sub Items C100R-5D Power source C100R-5U 230 V ~ 50 Hz AC 230 V ~ 50 Hz AC Maximum Power 3100 W 3100 W Microwave 1400 W 1400 W Grill 1300 W 1300 W Convection 1700 W 1700 W Output Power 100 W / 900 W 100 W / 900 W Operating Frequency 2450 MHz 2450 MHz Outside 517 x 511 x 310 mm 517 x 516 x 310 mm Oven cavity 336 x 346 x 222 mm 352 x 348 x 235 mm 1.0 CU. FT 1.0 CU. FT Shipping 24.5 Kg approx 22.5 Kg approx Net 22.
2. Specifications 2-2 Accessory Item Description Code No.
3. Operating Instructions 3-1 Control Panel 1 10 2 11 3 4 12 5 6 7 13 8 14 15 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 16 Display Auto defrost feature selection Standing time setting Memory cook feature selection Time setting weight selection and recipe selection Combined mode selection (microwave + grill) Grill mode selection preheat mode selection Stop / cabcel button 10. Clock setting 11. Auto reheat & Cook feature selection 12. Cooking time adjustment 13. Microwave / Power level mode selection 14.
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4. Disassembly and Reassembly 4-1 Replacement of Magnetron, Motor Assembly and Lamp Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which are contained in one assembly). 1. Disconnect all lead wires from the magnetron and lamp. 2. Remove a screw securing air cover. Thermo S/W Cover Air 3. Remove the air cover. 4. Remove screws securing the magnetron to the wave guide. 5. Take out the magnetron very carefully. Fan Motor 6.
Screws 4. Disassembly and Reassembly Low Hinge Low Hinge 4-3 Replacement of Door Assembly Screws Spring Screws Key Door 4-3-1 Removal of Door Assembly 4-3-2 Removal of Door “C” Securing the upper hinge and lower hinge.
4. Disassembly and Reassembly 4-3 Replacement of Door Assembly (Continued) 4-3-6 Reassembly Test After replacement of the defective component parts of the door, reassemble it and follow the instructions below for proper installation and adjustment so as to prevent an excessive microwave leakage. 1. 2. 3. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
4. Disassembly and Reassembly 4-6 Replacement of Control Circuit Board 1. 2. 3. 4. Be sure to dislyarge any static electricity from your body, and avoid touching the “touch control” circuitry Disconnect the connectors from the control circuit board. Remove screws securing the control box assembly.
5. Alignment and Adjustments 1. High voltage is present at the high voltage terminals during any cook cycle. 2. It is neither necessary nor advisable to attempt measurement of the high voltage. 3. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the high voltage capacitor. 5-1 High Voltage Transformer 1. 2. Remove connectors from the transformer terminals and check continuity. Normal resistance readings are as follows: Secondary Approx.
5. Alignment and Adjustments 5-4 High Voltage Capacitor 1. 2. 3. 4. 5. Check continuity of the capacitor with the meter set at the highest resistance scale. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9MΩ. A shorted capacitor will show continuous continuity. An open capacitor will show constant 9MΩ. Resistance between each terminal and chassis should read infinite. 5-5 High Voltage Diode 1. 2.
5. Alignment and Adjustments 5-8 Output Power of Magnetron MICROWAVE RADIATION PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY. The output power of the magnetron can be measured by performing a water temperature rise test. Equipment needed : • Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm) • One glass thermometer with mercury column NOTE: Check line voltage under load.
5. Alignment and Adjustments 5-9 Procedure for Measurement of Microwave Energy Leakage 1. 2. 3. 4. 5. Pour 275±15cc of 20±5°C(68±9°F) water in a beaker which is graduated to 600cc, and place the beaker in the center of the oven. Start to operate the oven and measure the leakage by using a microwave energy survey meter. Set survey meter with dual ranges to 2,450MHz. When measuring the leakage, always use the 2 inch spacer cone with the probe. Hold the probe perpendicular to the cabinet door.
6. Troubleshooting WARNING FOR HIGH VOLTAGE 4000 VOLTS EXIST AT THE HIGH VOLTAGE AREA. DO NOT OPERATE THE OVEN WITH CABINET PARTS REMOVED. DO NOT REMOVE THE CABINET PARTS IF THE POWER SUPPLY CORD IS PLUGGED IN THE WALL OUTLET. UNPLUG THE POWER CORD BEFORE SERVICING. 6-1 Electrical Malfunction Parts Fuse blows out when door is opened. Fuse is Open Oven lamp does not light. Fan does not operate. Cause Diagnosis Remedy Defective primary interlock switch are winding.
6. Troubleshooting part Microwave turns off during cooking cycle. properly shock is felt. Door doe not operate properly Cooking tray does not rotate. Magnetron thermal cutout switch OFF Cause Diagnosis Remedy 1) Too small a load If a small amount of food is heated for a long time, period of microwave may turn off during operation. To increase the oven water into water into the oven.
6. Troubleshooting Oven does not operate. Is Fuse OK? NO *Inspection method Is Primary interlock switch normal? NO Make sure to inspect the power relay after replacing primary interlock switch, secondary interlock switch and door sensing switch.
6. Troubleshooting Buttons of the control panel do not work. Are buttons pressed in the correct order? *Inspection method NO Refer to User Manual Tact Type YES Is the connector of the control panel normal? Switch (Tact Switch) NO Button YES Replace PCB. Connector Membrane Type Membrane Switch Connector Food is not heated even though an oven works. Is the latch switch operating normally? NO Method to control latch switch Securing nuts YES Door Key Checking high voltage circuits 1.
6. Troubleshooting 6-2 Unsatisfactory Cooking Parts Food is not heated. Cause Diagnosis Remedy 1) Open cathode of magnetron Check the terminals with a multimeter to see if the heater circuit is open. Replace magnetron. 2) Defective H. V. Diode Check the H. V. Diode for continuity in the reverse and normal directions using meter. If there is continuity in the reverse direction, the H. V. Diode may be faulty. (In this event H. V. Capacitor will be hot) Replace H. V. Diode.
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7. Exploded Views and Parts List 7-2 Main Parts List (S.N.A : SERVICE NOT AVAILABLE) Level No. 1-1 M041 Code No. 1-1 M039 2501-001015 1-1 M019 3601-001197 1-1 M036 4713-001046 1-1 H008 6031-001424 1-1 M038 1-1 M023 1-1 1-1 0402-001554 Description DIODE-RECTIFIER Specification Q’ty SA/SNA Remark HV03-12T01,12000V,0.4A,D 1 SNA P--B/PLATE C-OIL 1.
7. Exploded Views and Parts List 7-2 Main Parts List (Continued) (S.N.A : SERVICE NOT AVAILABLE) Level No. Code No. Description 1-2 W006 DE39-40409A WIRE HARNESS-E 1-2 M011 DE61-50347A 1-2 T001 DE74-20015G 1-2 T032 1-3 T009 1-4 1-4 Specification Q’ty SA/SNA 230V50HZ,M9G45,CTW,-,-,- 1 SA BRACKET-EARTH -,BSS2-A,T1.0,W35,L43,MBGF 1 SA TRAY-COOKING 3RD-1.
7. Exploded Views and Parts List 7-3 Door Parts List D049 D047 D009 D006 D024 D002 D010 D007 D011 D021 (S.N.A : SERVICE NOT AVAILABLE) Level No. Code No. Description 1-1 D049 DE94-00644M ASSY DOOR 1-2 D006 DE64-40012C 1-2 D002 DE64-40319A 1-2 D021 1-2 D024 1-2 Specification Q’ty SA/SNA Remark C100-5,WHT,5th. 1.
7. Exploded Views and Parts List 7-4 Control Parts List C002 C082 C009 C005 C003 C071 C043 C045 C011 C012 C025 C041 (S.N.A : SERVICE NOT AVAILABLE) Level No. 1-1 C082 1-2 C071 1-2 1-2 Code No.
7. Exploded Views and Parts List 7-5 Casing Parts List H001 H003 H002 H005 H011 H004 Z009 H013 H012 H010 H006 H014 H015 H002 H005 H010 H007 H008 (S.N.A : SERVICE NOT AVAILABLE) Level No. Code No. Description Specification 1-1 H005 DE97-00472A ASSY-COVER CASING -,5TH/1.0 CONVECTION,2 1 SA 1-2 H001 DE31-10171A MOTOR CONVECTION SMC-105EA,230V/50HZ,280 1 SA 1-2 H002 DE31-90019A BLADE-FAN SECC,T0.6,-,-,-,-,- 1 SA 1-2 H002 DE31-90020A BLADE-FAN ALSTAR,T0.
7. Exploded Views and Parts List 7-6 Standard Parts List (S.N.A : SERVICE NOT AVAILABLE) Level Code No.
8. Schematic Diagrams 8-1.
9. Electrical Parts List 9-1. Electrical Parts List (S.N.A : SERVICE NOT AVAILABLE) Level Code No. Description Specification 1-2 RCS-C100-04 ASSY PCB PARTS C100-5/XEE,230V50HZ 1 SA 1-3 3501-001155 RELAY-MINIATURE 24VDC,200MW,3000MA,1FORM 4 SA RY07,RY06,RY03,RY01 1-3 3601-001126 FUSE-CARTRIDGE 250V,1.6A,FAST-ACTING,CER 1 SA FUSE 1-3 DE07-00031B LED DISPLAY CSE-4258ESM1,C130,-,56SEG,8D 1 SA LED1 1-3 DE26-00078A TRANS L.V SLV-C100,230V,50HZ,AC17.0V/6.
9. Electrical Parts List (S.N.A : SERVICE NOT AVAILABLE) Level Code No. 1-4 3711-004200 1-4 1-4 Description Specification Q’ty SA/SNA Remark BOX,4P/7P,1R,2.5MM,STRA 1 SNA DE41-00227A PCB-MAIN RC-C100-**,FR-1,1,-,-,T1.6*W19 1 SNA DE60-60012A PIN-EYELET ID2.1,OD2.5,L3.0,SN,BSP,T0.25 1 SNA 1-3 DE09-00378A IC MICOM TMP87CH47U-5CD6,C100 - 5/ XEF,4 1 SNA IC01 1-3 3501-001188 RELAY-POWER 24V DC,0.53W,-,1FORMA,9.3MS, 1 SA RY02 1-3 3501-001209 RELAY-POWER 24V DC,0.53W,-,1FORMA,9.
10. Wiring Diagrams 10-1 Wiring Diagrams (This Document can not be used without Samsung’s authorization) MAGNETRON HIGH VOLTAGE DIODE FA TO CHASSIS F RED HIGH VOLTAGE CAPACITOR RED RED H.V.
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11. Reference 11-2 Customer inquiry cases and countermeasures Symptom Cause • The vent of the oven is designed to be placed on the bottom of the product, and air is evacuated from the oven. • In the past, the vent was placed on the back panel of the oven. Since the oven was placed near the wall of a kitchen, the wall behind the oven was discolored. Thus, the vent of a new oven is placed on the bottom of the product, and air is evacuated from the oven.
11. Reference 11-2 Customer inquiry cases and countermeasures (Continued) Symptom Cause • Since fish is salty and maintains its moisture, it is cooked while making a series of soft popping sounds. (The liquid may come out of the fish when the fish is cooked.) • Food with bones such as fish (e.g. mackerel) and pork (e.g. pork chops) is cooked while making a series of soft popping sounds. Wrap the food completely so that food particles or spattered oils do not stick to the oven walls or floor.
© Samsung Electronics Co., Ltd. June 2006 Printed in Korea Code No.