PFD1/PFS1 – OPERATING INSTRUCTIONS PUMP PFD1/PFS1 OPERATING INSTRUCTIONS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI (Headquarters) SAINT-GOBAIN PERFORMANCE PLASTICS ASTI (Factory) 41, boulevard des Bouvets F-92741 NANTERRE CEDEX Tel: 33. (0) 1.55.68.59.59 Fax:33. (0) 1.55.68.59.68 E.A.D.A.C. des Berthilliers F-71850 CHARNAY LES MACON Tel: 33. (0) 3.85.20.27.00 Fax: 33. (0) 3.85.29.18.48 http://www.astipure.com - http://www.plastics.saint-gobain.
PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX Page I – General I.1 – Introduction I.2 – Materials I.3 – Operation description I.4 – Pump Data 2 II – Quick checklist II.1 – Shipment II.2 – Reception 3 III – Installation and operation III.1 – Testing III.2 – Set up III.3 – Connections III.3.1 – Air/nitrogen connections III.3.2 – Fluid connections III.4 – Initial tests and Adjustments 3 IV – Applications IV.1 – Chemical compatibility IV.2 – Contamination IV.3 – Temperature range IV.4 – Applications IV.
PFD1/PFS1 – OPERATING INSTRUCTIONS Thank you for selecting a SAINT-GOBAIN PERFORMANCE PLASTICS ASTI model PFD1 AstiPure® pump, series 2 (or PFS1: slurry applications). I – General I.1 – Introduction The Model PFD/PFS is a pneumatically operated TEFLON® pump. There are no internal or external metal parts. The pump is designed for handling corrosive, inflammable and sterile fluids. It meets the requirements of the semiconductor, pharmaceutical and chemical industries. I.
PFD1/PFS1 – OPERATING INSTRUCTIONS II.2 – Reception Upon receipt of the pump, please check that: • The carton has not been damaged in transit. If there is any visible damage, immediately contact the carrier. • The pump is not damaged. If there are signs of damage, you should report this immediately to SGPPL ASTI or your local distributor. • An operating instruction manual has been included in each package. Please request another copy if it has not been included. III – Installation and Operation III.
PFD1/PFS1 – OPERATING INSTRUCTIONS Both the inlet and outlet fittings can be rotated through 180 degrees if necessary, by loosening the nuts on the inlet and outlet fittings. Then, retighten the nuts. III.4 – Initial Tests and Adjustments Before commissioning the pump, we recommend to test it dry with a supply pressure of 5 bar (72,5 PSI) to ensure the system works correctly (See III.3.1 for the correct connections). If the pump is cycling too quickly reduce the speed by adjusting the needle valve.
PFD1/PFS1 – OPERATING INSTRUCTIONS Important: The absence of letter means that the pump is supplied with standard seals: • Manifold seals: FEP/Viton O.rings (P/N 2745, Mark G) • Body seals: FEP/Viton O.rings (P/N 2739, Mark H) NB: Other letters exist in our references; they are related to specific options (for instance “F”). Please contact us for more details.
PFD1/PFS1 – OPERATING INSTRUCTIONS V.2 – Preventive Maintenance Important: For “G” pumps, retighten manifold nuts simultaneously and progressively with a strap wrench in order to ensure a correct tightness. V.2.1 – Continuous Operation When the pump is used continuously, it is necessary to replace the following parts every year: • Shaft composite rings P/N 7135F • Central shaft P/N 2615 Important: these parts should always be replaced together.
PFD1/PFS1 – OPERATING INSTRUCTIONS VI.2 – Examination To comply with your local Health and Safety Regulations it is essential the pump and all parts are thoroughly cleaned both on the inside and outside. See V.2 for the Preventive Maintenance Schedule. To repair the pump, refer to schedules V.1 and V.2.1. VI.3 – Stripping and assembling the pump The SGPPL ASTI design ensures that the pumps are easy to strip and assemble. The only tools required are a screwdriver to replace the shuttle valve (see VI.3.
PFD1/PFS1 – OPERATING INSTRUCTIONS VI.3.3 – Replacing the central shaft and shaft composite rings Follow the same steps described in V1.3.2 until 8) then: 9) Remove the central shaft (P/N 2615, Mark D), 10) Remove the plastic caps (P/N 1028), 11) Remove the C-PEEK plate screws (P/N 2729) and the rings (P/N 1720), 12) Remove the 4 shaft composite rings (P/N 7135F) from plates (P/N 2709 and 2728, Marks B and C), 13) Clean the plates and the core (P/N 2708) by removing the dust from previous wear by O.
PFD1/PFS1 – OPERATING INSTRUCTIONS • Squeeze the sleeve into a “bean” shape, then insert it in the sleeve insertion tool P/N 2680 (Figure 4): Step 3 2680 Step 2 Step 1 Figure 4 • While holding the O.ring positioning tool (P/N 1641) against the plate, place the sleeve insertion tool (P/N 2680) into the other side and use the push-button to release the sleeve free on the O.
PFD1/PFS1 – OPERATING INSTRUCTIONS • Use the pick (P/N 1643) to correctly position the sleeve in its groove. Be careful not to damage the sleeve (Figure 7): 1643 Figure 7 • Repeat this operation for the 4 sets of rings. 15) Fit the plates and the body rings (P/N 2706, Mark L) on the core (tighten moderately the screws P/N 2729), insert first the O.
PFD1/PFS1 – OPERATING INSTRUCTIONS VI.3.7 – Replacing other parts When dismantling the pump or control unit for service, components found damaged should be replaced. Alternatively, the pump/control unit can be returned to your distributor or SGPPL ASTI for examination, estimate, and repair. Important: Please indicate what chemical was handled, the frequency of use, and the reason for returning the pump. A receipt note “Conditions of use” is at your disposal. Do not hesitate to ask for it when needed.
PFD1/PFS1 – SPARE PARTS LIST SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMPS PFD1 (SERIES 2) & PFS1 PART NUMBER DESIGNATION QUANTITY PFD1 . . .
PFD1/PFS1 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP PFD1 (SERIES 2) – MAINTENANCE KITS PART NUMBER DESIGNATION QUANTITY AIR PFD1 1028 1720 2613 2615 2701 2711 2712 2725 2729 2739 2745 7135F 7139 7185 7220 CAP FLAT PLATE O RING PFD1 BELLOW WITH INSERT CENTRAL SHAFT SHUTTLE VALVE PFD1 LIP SEAL BALL VALVE Ø 10 VITON BELLOW O.
PFD1/PFS1 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.
2x E 4x 7135F 2x M 2x L B 4x 1028 2x 7220 2x 7185 2708 D C 4x 2712 4x 2729 2 x 2725 4x 1720 4x G 4xI 2x J 2x F A 6x 7139 2x H 2x K Dessiné par : j.Be Vérifié par : En date du : 24/09/01 En date du : DESIGNATION SAINT-GOBAIN PERFORMANCE PLASTICS ASTI ASTIPURE Pump 1 REFERENCE APP 1 REF INDICE 03 TM 41 Boulevard des Bouvets 92000 Nanterre - France Tel: +33 (0)1 55 68 59 59 Fax: +33 (0)1 55 68 59 68 http://www.astipure.
PART NUMBERS TABLE Piloting PF (standard) PR PO Fluid D S Size 1 1 1 1 1 Connection Sealing 210 Option A B 2701 C 2709 2826 2826 D 2728 2827 2827 E 2615 2828 2828 F G 2613 H 2745 I 2739 J 2711 K 2559A L 7145 2706 M MS11013 2829 2829 2613S 2711A 221 2560A K G 2745K Z F 2739K 2739 2559G or 2560G P/N + "Z" 7145G 2706T 2701F IMPORTANT: The following reference combination is not relevant: PO - 1 --- - F PR Piloting: F Standard R Recirculation O No piloting S 1 210 K F Fluid: D Sta
26.5mm 1.04" 196mm 7.72" 157mm 6.18" 260.4mm 10.25" Ø 7mm .28" 90mm 3.54" 134.8mm 5.31" 120mm 4.
AstiPure® PFD1 / PFS1 pump flow rate characteristics 4,5 Discharge head (bar) 4 Air supply 5 bar 3,5 3 Air supply 4 bar 2,5 Air supply 3 bar 2 1,5 Air supply 2 bar 1 0,5 0 50 150 250 350 450 Flow rate (l/h) 550 650 750
REFOULEMENT FLUIDE FLUID OUTLET Air 2 à 5 Bar 2m Max VANNE DE REGLAGE VALVE VANNE D' ARRET STOP Ø2.
