PFD4/PFS4 – OPERATING INSTRUCTIONS PUMP PFD4/PFS4 OPERATING INSTRUCTIONS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI (Headquarters) SAINT-GOBAIN PERFORMANCE PLASTICS ASTI (Factory) 41, boulevard des Bouvets F-92741 NANTERRE CEDEX Tel: 33. (0) 1.55.68.59.59 Fax:33. (0) 1.55.68.59.68 E.A.D.A.C. des Berthilliers F-71850 CHARNAY LES MACON Tel: 33. (0) 3.85.20.27.00 Fax: 33. (0) 3.85.29.18.
PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX Page I – General I.1 – Introduction I.2 – Materials I.3 – Operation I.4 – Pump Data 2 II – Quick checklist II.1 – Shipment II.2 – Receipt 2 III – Installation and operation III.1 – Testing III.2 – Set up III.3 – Connections III.3.1 – Air/Nitrogen connections III.3.2 – Fluid connections III.4 – Tests and controls 3 IV – Applications IV.1 – Chemical compatibility IV.2 – Contamination IV.3 – Temperature range IV.4 – Applications IV.
PFD4/PFS4 – OPERATING INSTRUCTIONS Thank you for choosing our SAINT-GOBAIN PERFORMANCE PLASTICS ASTI AstiPure™ model PFD4 pump, series 3 (or PFS4: slurry applications). I – General I.1 – Introduction The model PFD/PFS is a pneumatically operated TEFLON® pump. There are no internal or external metal parts. The pump is designed for handling corrosive, inflammable, and sterile fluids. It meets the requirements of the semiconductor, pharmaceutical and chemical industries. I.
PFD4/PFS4 – OPERATING INSTRUCTIONS II.2 – Reception Upon receipt of the pump, please check that: • The carton has not been damaged in transit. If there is any visible damage, immediately contact the carrier. • The pump is not damaged. If there are signs of damage, you should report this immediately to SGPPL ASTI or your local distributor. • An operating instruction manual has been included in each package. Please request another copy if it has not been included. III – Installation and operation III.
PFD4/PFS4 – OPERATING INSTRUCTIONS • PFD4 325 or PFS4 325: incorporates a flanged fitting PN10 DN25. Both the inlet and outlet fittings can be turned over if necessary, by loosening the nuts on the inlet and outlet manifolds (P/N 2430M or 2435M, Mark G). For the suction manifold, first remove the base plate of the pump (P/N 2492). Re-tighten the nuts by hands.
PFD4/PFS4 – OPERATING INSTRUCTIONS IV.4 – Applications The PFD4/PFS4 pump is a volumetric pump. Each impulse delivers a constant unit stroke (about 900 cc/unit stroke). A leak detector (in case of bellows failure) can be fitted on each pump body (female thread M8 on each half body (P/N 2472 and 2473). • Part number marked K (PFD4 322K or PFS4 322K) indicates that the pump will be supplied with KALREZ® manifold O.rings (P/N 2632K, Mark F) and body O.rings (P/N 2491K, Mark C).
PFD4/PFS4 – OPERATING INSTRUCTIONS Before dismantling the pump, check the following: • The air/nitrogen supply is OFF, • The chemical and discharge lines are empty, and there is no pressure, • All in line valves are closed, • You follow your local Health and Safety regulations with regard to particular chemicals. V.2 – Preventive maintenance Important: for “W” pumps, PTFE body seals (P/N 2593, Mark C) and PFA manifold seals (P/N 2592, Mark F) must be changed each time you disassemble the pump.
PFD4/PFS4 – OPERATING INSTRUCTIONS VI – Dismantling and repair Attention: Part numbers quoted in this manual are those used on a “standard” PFD/PFS pump. Before ordering, please check the spare parts list, the section view of the pump and the part numbers table (see encl. documents). VI.1 – How to dismantle Before dismantling the pump, please refer to the Maintenance schedule V.
PFD4/PFS4 – OPERATING INSTRUCTIONS Caution: To tighten the 16 nuts, you need a torque wrench (tightening couple: 7 N.m - Cross tightening). VI.3.3 – Replacing the central shaft and shaft O.rings Disassemble the shuttle valve system (See VI.3.1, step 3) and follow the steps described in VI.3.2 until 6). Unscrew the bellows and: 7) Remove the central shaft (P/N 2477), 8) Remove the 2 shaft O.rings (P/N 2496), 9) Clean up the supports (P/N 2472 and 2473) and core (P/N 2474), ensure any dust due to previous O.
PFD4/PFS4 – SPARE PARTS LIST SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PFD4 PUMP (SERIES 3) & PFS4 PART NUMBER DESIGNATION QUANTITY PFD4 . . .
PFD4/PFS4 – SAPRE PARTS LIST SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PFD4 PUMP (SERIES 3) & PFS4 PART NUMBER DESIGNATION QUANTITY PFD4 . . . 322 325 3134 4813 6530 MS11" MS21" RGL2222 WWES KIT S4 PNEUMATIC O.RING VITON BELLOW O.
PFD4/PFS4 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP PFD4 (SERIES 3) – MAINTENANCE KITS PART NUMBER DESIGNATION QUANTITY AIR PFD4 1054 2404 2477 2489 2490 2491S 2493 2494 2496 2629 2630 2632K 2632S 2633 2716 3134 4813 6530 O.RING INTERNAL O.RING CENTRAL SHAFT TIE ROD NUT M10 FEP BODY O.
PFD4/PFS4 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP “PFD4…G” – MAINTENANCE KIT P/N “PM PFD4G” PART NUMBER DESIGNATION 1054 2404 2477 2489 2490 2493 2494 2496 2593 2629 2630 2633 2716 3134 4813 6530 O.RING INTERNAL O.RING CENTRAL SHAFT TIE ROD NUT M10 SHUTTLE VALVE SYSTEM SILENCER 1/2" CENTRAL SHAFT O.
2x 2716 2x 2404 2x I 2x B A 2x 1054 2x 3134 2xH 2474 2x E 2x 2496 4x 2633 2x 4813 2x D 2477 2472 F 16 x 2490 2x C 2494 2473 8x 2489 2x 2478 2492 2x G RGL2222 Dessiné par : j.Be Vérifié par : En date du : 14/09/01 En date du : DESIGNATION 4x 2607 SAINT-GOBAIN PERFORMANCE PLASTICS ASTI ASTIPURE Pump 4 REFERENCE APP4REF INDICE 01 TM 41 Boulevard des Bouvets 92000 Nanterre - France Tel: +33 (0)1 55 68 59 59 Fax: +33 (0)1 55 68 59 68 http://www.astipure.
PART NUMBERS TABLE Piloting Fluid PF (standard) D Size 4 S 4 Connection Sealing Option A B 2493 6530 C D 2491S 2629 2309S 2629A E F G 2 x 2632S 2 x 2632K 2630A 2 x 2632S 2 x 2632K 322 325 W K G 6530 6530 6530 2593 2491K 2593 4 x 2592 4 x 2632K Piloting: PF Standard S 4 Fluid : D Standard S Slurry Connection: 322 Flare Fitting Ø 22x25mm or 7/8"x1" 325 Flange PN10 DN25 Date: 21/03/02 Index: 03 322 - A: B: C: D: E: F: G: H: I: - I 2471 2430M 2435M 2591M or 2599M 2430G or 2435G P/N -
375mm 14.76" 67.5mm 2.66" 465.5mm 18.33" Ø 10.2mm .40" 264.5mm 10.41" 264mm 10.39" 200mm 7.87" Dessiné par: FM Validé par: DATE: 12/07/00 DESIGNATION ASTIPURE Pump 4 REFERENCE 360.8mm 14.
AstiPure™ PFD4 pump flow rate characteristics 4,5 4 Air supply 5 bar Discharge head (bar) 3,5 Air supply 4 bar 3 2,5 Air supply 3 bar 2 1,5 Air supply 2 bar 1 0,5 0 900 1400 1900 2400 2900 3400 Flow rate (l/h) 3900 4400 4900 5400
AstiPure™ PFS4 pump flow rate characteristics 4,5 4 Air supply 5 bar Discharge head (bar) 3,5 3 Air supply 4 bar 2,5 Air supply 3 bar 2 1,5 Air supply 2 bar 1 0,5 0 400 900 1400 1900 2400 2900 Flow rate (l/h) 3400 3900 4400 4900
REFOULEMENT FLUIDE FLUID OUTLET Air 2 à 5 Bar 2m Max VANNE DE REGLAGE VALVE VANNE D' ARRET STOP Ø10x13mm Max - 6m Max ASPIRATION FLUIDE FLUID INLET Dessiné par: FM Validé par: DATE: 13/07/00 DESIGNATION ASTIPURE Pump 4 REFERENCE APP 4 CAB INDICE 00 S G PPL ASTI 41 Boulevard des Bouvets F-92741 Nanterre Cedex FRANCE Tel: +33 (0)1 55 68 59 59 Fax: +33 (0)1 55 68 59 68