INSTRUCTION MANUAL MODEL # 13GR30HK30/13GR60HK30 13GRBMHK30 SERIAL #__________________ 606 South Lake Street > P.O. Box 346 > Hustisford, WI 53034-0346 > 920.349.3281 > fax 920.349.3691 > www.rolair.
Starting Instructions For: Gas Compressors with electric start engines and all compressors in cold weather. 1.) Open drain cock which is located on pump “finned” aftercooler. If this drain cock cannot be located, open drain cock(s) on bottom(s) of air tank(s). 2.) Please note that engine throttle arm is factory set for proper RPM. Do not adjust the position of the throttle arm. 3.) Turn kill switch to “on” position, open gas shutoff lever, engage choke lever.
STATIONARY AIR COMPRESSOR MANUAL INSTALLATION ~ OPERATION ~ MAINTENANCE WARNING COMPRESSOR DISCHARGE AIR MAY CONTAIN HYDROCARBON AND OTHER CONTAMINANTS; THEREFORE, DO NOT USE DISCHARGE AIR FOR BREATHING. RECORD OF PERTINENT INFORMATION Make a permanent record of the model and serial number of your new air compressor here. You’ll save time and expense by including this reference information when requesting service or replacement parts.
WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. SAFETY WARNINGS READ AND UNDERSTAND ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR Hazard Level Potential of Hazard Serious injury or death may occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors, or solid particles. Sprayed materials such as paint, stucco, insecticides, solvents, etc.
SAFETY WARNINGS (con’t) Serious injury may occur from moving parts such as belts, pulleys, flywheels or fans if they came in contact with you or your clothing. An electric air compressor with automatic controls can restart at any time and cause bodily injury when least expected. Risk from Moving Parts Serious injury may occur if repairs are attempted with damaged, missing or removed protective guards, shrouds or missing covers.
INSTALLATION LOCATION: • Locate the compressor in a cool, dry, clean and well ventilated area with a temperature range between 35° and 105°F. WARNING! Under no circumstances should the air compressor be installed in an area that may be exposed to a dirty, corrosive atmosphere, toxic vapors or volatile fumes. Do not store toxic, volatile or corrosive agents near the compressor. • The intake filter may be remotely located. Enlarge size of intake piping by 1/4” in size for each 10 feet of length.
INSTALLATION (con’t) PIPING: The compressed air distribution system should be of sufficient pipe size to keep the pressure drop between the supply and point of use to a minimum. All piping should be sloped to an accessible drain-point. Outlets should be taken from top of mainline so that moisture will not enter the outlet. LUBRICATION: OPERATION Prior to daily operation, make a habit of checking the oil level in your compressor pump.
SYSTEM COMPONENTS Efficiency and safety are the primary concerns when selecting components for compressed air systems. Products of inferior quality can not only hinder the performance of the unit, but could cause system failures or bodily harm. Select only top quality components for your system. Call your local ROLAIR distributor for quality parts and professional advice. DRIVE PULLEYS: Drive pulleys must be properly aligned and drive belt tension set to specifications.
TORQUE CHART (INCH/LBS) Determine pump type using suffix of model number (Example: V5180K30 uses a K30 pump.) Pump Type Head Bolts Cylinder Bolts Bearing Carrier Bolts Connecting Rod Bolts Flywheel K17/K18 243 182 130 121.5 382 K24/K25 243 182 130 121.5 382 K28 347 330 130 121.5 477 K30 347 330 130 173.6 477 K35 347 330 130 173.6 477 K50 694 521 165 217 607 K60 347 330 165 217 607 K100 694 521 165 199.
Guarantee Associate Engineering Corporation warrants that all ROLAIR compressors will be free of defects in material and workmanship for a period of twelve months from the date of initial retail purchase, or eighteen months from the date of manufacture, whichever may occur first.
PARTS LIST FOR PMP22K30 Schem. # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description Part # Qty. Schem. # 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Description Part # Valve Plate 32702750CH 2 Bushing* 31102250CH Valve LP 32702400CH 4 Piston HP 31203050CH Gasket 30502280CH 1 Piston Pin HP 31202240CH Gasket 30502290CH 1 Connecting Rod Assy.