Manual NX SERIE
Manual for Robland NX 310, NX 310 PRO, NX 410 PRO, NXTZ, NXTZ PRO NXSD 310 en NXSD 410 NX SERIES V0913 CE Declaration 2 Safety and maintenance instructions 3 Danger list 3 Operating instructions 4 Explanation of acoustic levels 6 Normal use and prohibited use 7 Technical data 10 Footprints 16 Transportation 21 Electrical connection 21 Mounting of the saw blade 23 Mounting of the scoring blade 23 Scoring saw blade adjustments 24 Aligning the scoring unit in aspect of the main saw
2 –– English V0913 NX SERIES
Important instructions when ordering spare parts Always mention the following items on your order : Type of machine Serial number from manual Part number and quantity Your reference and correct phone and fax number For your safety and the prolonged use of your MACHINE: Use only original parts of ROBLAND !!! Safety and maintenance instructions Woodworking with machinery is a pleasant job that will give you a lot of satisfaction. Nevertheless, working with a machine requires constant attention and care.
Operating instructions The following recommendations for safe working methods are given as examples, additional to the information on the machine characteristics. –– When working with the spindle fence or the spindle, between 2 fixed stops and when tenoning, safety equipment must be used. –– Nevertheless, the user must also follow the operating instructions in order to avoid accidents. 1 Training of machine users.
8 Functioning of the machine, choice of safety equipment and adjustment Because of the various tasks that can be carried out with the various types of spindle shafts, spindle holders and cutter blocks, different types of safety equipment must be used. Every operation must be examined separately and then the correct guarding must be chosen. The minimal opening in the table also depends on the type of cutter block, diameter of the knives and height in which the cutter block is adjusted.
14 Other machining For other types of work, e.g. tenoning, special gauges or supports can be used in order to avoid accidents. Use of safety accessories The following safety accessories can be used to help the operator during his work: –– supports –– wood pushers –– power feeders –– rollers –– stops 15 a) b) c) d) Noise reduction The condition of the tools is important to keep the noise level as low as possible. The material and the position of the guards are important to reduce the noise level.
Normal use and prohibited use CIRCULAR SAW The table saw assembly is designed for the following working processes and equipped with protective devices. It is not designed to work materials such as ferrous or non-ferrous materials, and therefore tasks that differ from the ones stated below are prohibited. –– Ripping with the parallel saw fence with/without tilted saw blade with the fence upright or in the low position.
Always use appropriate protection devices and always observe the specific regulations for accident prevention.
MORTISER The mortiser unit is composed of the removable support and the chuck mounted on the planer arbor. It is designed to work wood; the use of all other materials is prohibited. –– mortising holes in all wood types with or without depth stop; –– mortising slots in solid wood; –– boring out knot holes PROHIBITED USE The following tasks are prohibited on the mortising unit; –– milling or tenoning with tools that do not have this purpose –– grinding metal parts e.g. planer knives.
Technical data NX 310 10 Weight (net) Tension 530 kg 230 V Mono / 400 V Drehstrom - 3phase Versions 250 mm 315 mm with scoring unit without scoring unit Saw R.p.m.
Technical data NX 310 PRO Weight (net) Tension 550 kg 230 V Mono / 400 V Drehstrom - 3phase Versions 250 mm without scoring unit 250 mm with scoring unit 315 without scoring unit Saw R.P.M. Diameter saw blade Cutting depth at 45°/90° Dimensions table Length sliding table Cutting Length 1450 mm Width sliding table Cutting width parallel fence Motor 4500 250 x 30 mm / 315 x 30 mm 55 mm/85 mm - 65/115 mm 1080 x 410 mm 1450 mm 1600 mm 320 mm 830 mm 5 hp/Ps Spindle R.P.M. machine 400 V R.P.M.
Technical data NX 410 12 Weight (net) Tension 600 kg 230 V Mono / 400 V Drehstrom - 3phase Versions 250 mm 315 mm mit Vorritz / with scoring unit ohne Vorritz / without scoring unit Saw R.p.m.
Technical data NX TZ Weight (net) Tension 400 kg 230V 1ph / 400 V Drehstrom - 3ph Versions 250 mm without scoring unit 250 mm with scoring unit 315 without scoring unit Saw R.P.M. Diameter saw blade Cutting depth at 45°/90° - 250/315 Dimensions table Length sliding table Cutting length Width sliding table Cutting width parallel fence Motor Spindle R.P.M. machine 400 V R.P.M.
Technical data NXSD 310 14 Tension Weight 230 V Mono / 400 V Drehstrom - 3phase 280 kg Planer Planer width Total length planer tables Diameter cutter block Knives Dimensions knives R.p.m. Dimensions planer fence Inclination planer fence Max.
Technical data NXSD 410 Tension Weight 230 V Mono / 400 V Drehstrom - 3phase 320 kg Planer Planer width Total length planer tables Diameter cutter block Knives Dimensions knives R.p.m. Dimensions planer fence Inclination planer fence Max. depth of cut Motor power 410 mm 1800 mm 70 mm 3 410 x 25 x 3 mm 5500 1500 x 150 mm 90° - 45° 4 mm 4 PS/hp Thicknesser Dimensions thicknesser table Capacity thicknesser Diameter feed rollers Feeding speed 600 x 410 mm 230 mm 30 mm 6 m/min.
Footprints NX 310 & NX 310 PRO 16 –– English V0913 NX SERIES
Footprints NX 410 NX SERIES V0913 –– English 17
Footprints NXSD 410 18 –– English V0913 NX SERIES
Footprints NXTZ NX SERIES V0913 –– English 19
Footprints NXSD 310 20 –– English V0913 NX SERIES
Transportation (fig. 1, 2 en 3) Depending on the method of transport or shipping, you will receive the machine in a case or on transport blocks. The packing itself, made of fibre plates, and the wooden beams can easily be recycled. Take the sides of the crates and remove the carton and the other parts fastened to the bottom of the crate. Take the machine of the pallet by means of lever bands. Self pick-up: for self pick-up, the assembled machine is securely mounted on transport blocks.
–– check the rotation direction of the motors. This test can only be done on the motor of the spindle at 3000 R.P.M. The rotation direction of the motor has to be, seen from above, anticlockwise. If the rotation direction of the spindle is not correct, the wires L1 and L2 must be exchanged. If this direction is correct, all other motors have the right rotation direction. Fig.4 Fig.5 Warning: The rotation direction can never be tested on the saw motor.
Mounting of the saw blade (fig.7) 1 2 3 4 5 6 Slide away the table. Open the lower saw blade cover plate (1). Raise the saw blade to the highest point. Now put the locating pin (3) in the saw table to block the saw arbor. Tighten the saw nut with the hookspanner (4). Warning: left hand threaded saw arbor! Do not forget to remove the pin which holds the saw arbor in place while tightening the nut. Fig.
Scoring saw blade adjustments The horizontal and vertical adjustments of the scoring saw blade are made as follows: put the Allen key in the opening in the table as shown on the picture: for raising or lowering scoring saw blade, turn the Allen key (1) in direction of the clock. To lower it, turn anti-clockwise. The horizontal shift of the scoring blade is made in the same way: in the direction of the clock to move it to the left , in the other direction to move it to the rear (right).
Adjusting the riving knife (fig. 8) The saw is equipped with a riving knife suitable for saw blade diameters of 200 and 250 mm. Always set the riving knife (1) close to the saw blade so that the gap never exceeds 4 mm. The riving knife can be set in line with the saw blade by using the bolt (1) and the 3 adjustment screws (2). The bolt only moves the riving knife longitudinally. The 3 adjustment screws (2) the riving aligns with the saw blade. the bolt adjustment screws Fig.8 Saw hood (fig.
Tilting, rise and fall of the saw blade 1 2 By turning the hand wheel, the saw blade can be raised or lowered above or beneath the saw table. For tilting the saw blade, put the crank handle as shown in the figure. Fig.9 bis Saw guide (fig. 10) 1 2 3 4 5 6 7 8 The saw guide is mounted on the cross-cut fence by means of 2 quick release handles (3). This saw guide can be moved along the scale bar and can be secured by pushing the locking handle (2) down.
Sliding table (fig. 11) The machine is delivered with the sliding table mounted onto it. For a good adjustment and functioning of the sliding table, it is necessary that the machine is evenly placed in both directions by means of a level. All adjustments and adaptations of the sliding table have been made by the factory. To create a smooth movement of the wood or the panel, the sliding table is set at +/- 0.2 mm above de cast iron saw table.
1 2 Fig.12 Mounting the cross cut table (fig. 13) The cross cut table can be mounted onto the machine by hooking it on to the side of the sliding table. The handle (1) locks the outrigger table on to the sliding table. The outrigger table is only to be positioned at the rear side of the sliding table. 1 Fig.13 Mounting the cross-cut fence (fig. 14) The cross-cut fence has 2 pins that are to be located in the holes on the outrigger table.
1 Fig.14 Use of the cross-cut fence (fig. 15) The measuring tape of the cross-cut fence is factory set. To make sure the measurements correspond to the index, do the test where you place the 2 flip-stops on a certain distance and check if the obtained distances are the same as the distances of the index. Lock the flipper at a defined length and cut off a sample. Now take the exact measurements of the sample.
Drawing of the splinter protection (fig. 16) The fence is equipped with a splinter protection. When the splinter protection is damaged, it should be replaced. It can be replaced by a piece of wood that has the following dimensions: Fig.16 Mitre fence (fig. 17) The mitre fence is mounted on to the sliding table as shown on the picture. The flat nut in the groove of the table is factory set at 90°.
Spindle Mounting the tools on the spindle (fig.18) 1 2 3 4 5 6 7 Set the brake release switch of the selector switch on in order to free the brake and turn the spindle free by hand and set the Allen key on the countersunk Allen bolt on top of the spindle arbor (1) Push the locking lever (2) to the right and, at the same time, manually turn the spindle arbor (3) until the lower locking pin locks into the hole in the spindle. Now loosen the clamp screw on top of the arbor with the Allen Key.
feeder system, as the kick back usually happens whilst working with the spindle fence when only a part of the piece is machined. Clean apparatus make adjustment easier. Fences in a perfect state are advisable for quality work. Therefore, they should be replaced when the edge or surface is damaged by the spindle tool. Adjustments (fig. 20) 3 adjustments have to be made: –– Adjustments of the spindle fences as close as possible tot the outer tool diameter, and adjustment of the depth of cut.
Fig.21 Working with the optional ring guard fence (fig. 22) Attention: The use of a ring guard fence, for tools with a max. diameter of 150 mm, is optional. Description: Ring guard fence with diameter 30 mm. Fig.22 1 6 4 2 3 8 1 7 1 2 3 4 5 6 7 8 Body ring guard fence Guiding template Wood guide Wood pusher protection Adjustment knob Fastener Dust outlet Locking knob Assembly The ring guard fence is fixed in the 2 holes in the spindle table.
straight part of the template. The cutting depth is progressive; with a maximum on the index of the template (hat index is visible through the horizontal pusher. The wood guide, connected to the fence, replaces the template when calibrating with a bearing. The operator is obliged to use this guide which is delivered with the fence. It is thus advisable to adjust the wood pusher height using as a guide and to put it as far to the front as possible.
Adjustment of the planer tables (fig. 25) 1 2 3 4 5 6 7 8 9 The out feed planer table has to be set at exactly the same height as the planer knives. A simple way of checking the correct height of this out feed table is to put a 100 % straight piece of wood onto the out feed table, just above the planer knives. Both tables have a clamp handle (1) and an adjustment knob (2).
Planer fence (fig. 26,27) 1 2 The planer can be adjusted according to the width of the work piece after unlocking the handle (1) After unlocking the clamping handle (2) the fence can be set at 45° and 90°. The adjustment screw for position 90° is at the bottom of the clamping plate. The adjustment screw for position 45° is at the upper side of the clamping plate. 2 1 3 1 Fig.26 Planer protection (fig.
1 Fig.29 Thicknesser adjustment (fig. 30) 1 2 3 4 5 6 7 The rise and fall of the thicknesser table can be adjusted with the handwheel (1). One turn of this hand wheel equals 4 mm. After height setting the thicknesser table has to be locked with the lever (2) situated behind the hand wheel, the height of the table can be read at the scale (3). When, after intensive use of the locking lever (2), it is no longer possible to lock it, take off the nut which holds the lever and remove the lever.
Mortiser Warning: 1 Always make sure both the mortiser chuck and the planer arbor safety guards are in place before starting work. Only use left hand drill bits and whenever possible short drills. Make sure the drill bit is fastened correctly. Make sure the work piece is firmly secured onto the table with the wood clamp. An adjustable work piece support can be fitted onto the mortising table. 2 3 4 5 Putting the mortiser unit onto the frame (fig. 31) 1 2 3 Clean both mounting surfaces (1).
Planer protection during mortising (fig. 33) Warning: Always put the planer protection bridge in position above the planer arbour. This prevents accidental contact of the operator’s hands with the planer arbor and knives during mortising. Alternatively, slide the planer fence fully forward (covering the planer arbor with the planer fence rear protection). 1 Fig.33 Fixing the mortising chuck to the spindle (fig. 34) Always ensure that both the spindle and chuck threads absolutely clean before assembly.
Planer belt tension: Remove both cover plates of the thicknesser at both front and back side of the frame in order to get access to the planer motor drive belts by lifting them up and taking them out. The drive belts for the planer motor can easily be tightened by loosening the 4 nuts (1) holding the motor to the frame (fig 35.) The motor, under its own weight will lower and tighten the belts (belt type: SPZ 1400 (Robland n° NSPZ1400). Fig.
belt spanner handle 2900 T/Min. 7500 6000 4000 2900 Speed indicator Put the fork according the chosen speed Fig.37 The drive chain for the feeding system on the thicknesser can very easily be lubricated by opening the planer in feed table. Now the drive chain can be seen right next to the planer table locking bolt. The little cover plate X0164 can be removed by removing the table locking bolt.
Option digital read-out on the parallel fence Changing the battery on the Z16 Elgo: –– –– –– –– –– –– –– –– –– Remove the digital reader from the cross-cut fence when changing the battery. This is very important: the reader may not be in contact with the magnetic tape! Now push F and keep on pushing it when removing the old battery. Place the new battery, still pushing F. Keep on pushing F until NO CODE appears on the screen. The reader is now calibrated and set at the factory settings.
Adjusting the brake of the saw motor If the run down time of the saw motor exceeds 10 seconds, then the brake will need to be readjusted. This is done as follows: without removing the motor cowling, turn the bolt holding the ventilator fan on the motor axle one 1/16th of a turn clockwise and make a brake test. When needed adjust the brake furthermore untill it does not exceed 10 seconds.
Electrical components parts list Q1 F1/F2/F3 F4 F5 T1 eb1 eb1 eb1 AU1 AU2 AU3 S1 SE1 SE2 SE3 LT1 LT2 START STOP K1 M1 M1 M1 M2 M2 M2 M3 M3 M3 44 –– English Mains isolator switch Fuse 10 Amp AM Fuse 1 Amp AM Fuse 2 Amp AM Transformator 400/230V/24V 45VA Thermal overload 230V 1fase Thermal overload 230V 3 fases Thermal overload 400V Emergency stop Emergency stop Emergency stop Selector switch Safety switch saw Safety switch planer Safety switch spindle Bulb brake release and 3000 RPM Bulb 6000 RPM Start bu
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