70-305 16”x42” Heavy Duty VSR Lathe Operator’s Manual 4001824 Record the serial number and date of purchase in your manual for future reference. Serial Number: _________________________ Date of purchase: _________________________ For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167 70-305M2 www.rikontools.
TABLE OF CONTENTS Specifications.....................................................................................................................2 Safety Instructions ........................................................................................................3 - 6 Getting To Know Your Machine ..............................................................................................7 Contents of Package ......................................................................................
SAFETY INSTRUCTIONS IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/or used for any other application other than that for which it was designed.
SAFETY INSTRUCTIONS 12. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER. 25. ALWAYS WEAR A DUST MASK TO PREVENT INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible.
SAFETY INSTRUCTIONS ELECTRICAL SAFETY EXTENSION CORDS THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. THE USE OF AN EXTENSION CORD WITH THIS MACHINE IS NOT RECOMMENDED. For best power and safety, plug the machine directly into a dedicated, grounded electrical outlet that is within the supplied cord length of the machine.
SAFETY INSTRUCTIONS SPECIFIC SAFETY INSTRUCTIONS FOR WOOD LATHES This machine is intended for the shaping, smoothing and finishing of natural, solid woods. The permissible workpiece dimensions must be observed (see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage. ATTENTION: Use of this lathe still presents risks that cannot be eliminated by the manufacturer.
GETTING TO KNOW YOUR MACHINE C D E F G B L K A I H M J J Q P N A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. Motor Outboard Hand Wheel (protected) Electronics Frequency Inverter (rear) Headstock Spindle Lock Digital Speed Readout Spindle with Face Plate ON / OFF Switch Forward / Reverse Switch Speed Control Knob P. Headstock Locking Knob Tool Rest & Base Assembly Q. Lathe Bed Tailstock Assembly R. Leg Tailstock Hand Wheel S. Shelf Bracket in Legs Tailstock Locking Handle T.
CONTENTS OF PACKAGE CONTENTS OF PACKAGE A. B. C. D. E. Lathe Bed Headstock Assembly Faceplate Tool Rest Base Assembly Tailstock Assembly B C E D A LIST OF LOOSE PARTS L G M I N J H K F F. Legs (2) G. Bolts & Washers H. Adjustable Feet I. Tool Rest J. Knockout Bar K. Hex Wrenches (3, 4, 8mm) L. Drive / Spur Center M. Live / Tailstock Center N. Index Pin O O. Manual & Warranty Card INSTALLATION MOVING & INSTALLING THE LATHE 2.
ASSEMBLY THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE 'OFF' POSITION UNTIL ASSEMBLY IS COMPLETE. The Stand and Bed of the lathe are extremely heavy. It may require additional help to assist with the assembly and installation of the lathe. It is best to assemble the machine in an open, well lit area near the area where it will eventually reside. INSTALL THE FEET ONTO THE LEGS FIG.
OPERATION HEADSTOCK CONTROLS G C 1. HEADSTOCK LOCK HANDLE: (FIG. 4, A) The rear lever locks the headstock head in position on the lathe bed. To move the headstock along the bed, unlock lever handle, then re-tighten handle when the headstock is re-positioned. H 2. HEADSTOCK INDEXING PIN: (B) The headstock can rotate 360° on the bed to allow the user to turn in six positions - 1 for ‘inboard’ spindle turning and 6 for ‘outboard’ faceplate turning (5 with the use of a free-standing tool rest).
OPERATION 9. HEADSTOCK SPUR CENTER: (FIG. 4 & 7, I) The Spur Center (#B1) is used for turning between centers. It fits into the spindle. Both spindle and the spur center have matching MT-2 tapers. The spur center can be removed from the spindle with the Kockout Bar (#B30). Insert the knockout bar through the opposite, outboard left end of the spindle, and then hit the spur center’s back end to knock it out of the spindle.
ADJUSTMENTS CHANGING SPEEDS THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE. 1. Unplug the lathe from the power source. 2. Remove the front Belt Door (#B54) to gain access to the belt and pulleys that are inside of the headstock. 3. Loosen the motor mount Locking Hex Head Screws (#B37 & B36, FIG. 10, A). 4. Lift the Tensioning Handle (#B40, B) to loosen the tension on the Poly V-Belt (#B24).
ADJUSTMENTS CHANGING THE BELT 1. Unplug the lathe from the power source. F A E 2. Remove the front Belt Door (#B54, FIG. 13, A) to gain access to the belt and pulleys inside of the headstock. G D 3. Loosen the front and rear motor mount Locking Hex Head Screws (#B37 & B36, FIG. 13, B). 4. Lift the Tensioning Handle (#B40, C) to loosen the tension on the Poly V-Belt (#B24). The belt can now be removed from the lower pulley. C 5.
ADJUSTMENTS SPINDLE INDEXING ADJUSTMENTS The Headstock Spindle has 12 indexing holes, each 30° apart, which allows accurate pattern work on projects such as straight fluting, grooving, drilling, detail carving, wood burning patterns, laying out designs and more. HEADSTOCK In addition to the 12 indexing holes in the spindle, there are three positioning holes located in the headstock casting, behind the spindle. FIG. 16. These three holes (A, B, C), which accept the indexing pin, are 20° apart.
MAINTENANCE Turn the power switch “OFF” and disconnect the plug from the outlet prior to adjusting or maintaining the machine. DO NOT attempt to repair or maintain the electrical components of the motor. Contact a qualified service technician for this type of maintenance. 3. Keep the lathe bed free of resin and rust. Clean it regularly with a non-flammable solvent, then coat with a light film of dry lubricant spray, or wax, to enhance passage of the tool rest and tailstock on/over the bed. 1.
WIRING DIAGRAM This machine must be grounded. Replacement of the power supply cable should only be done by a qualified electrician. See page 5 for additional electrical information. 16 This tool is intended for use on a circuit that has a 220 volt electrical receptacle. The illustration above shows the type of the 220v, 3-wire electrical plug and electrical receptacle that has a grounding conductor that is required.
TROUBLESHOOTING PROBLEM PROBABLE CAUSE REMEDY Motor will not start 1. Machine is not plugged in 2. Low voltage 3. Loose connection 1. Plug in machine 2. Check fuses 3. Check plug and all connections Motor fails to develop full power. 1. Power line is overloaded 2. Undersize wires in supply system 3. Low voltage 4. Worn motor 1. Correct the overload condition 2. Increase supply wire size or elimi- nate extension cord if one is used 3.
PARTS DIAGRAM STAND & BED ASSEMBLY NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the Serial Number of your machine is required.
PARTS LIST STAND & BED ASSEMBLY DESCRIPTION MFG. PART NO.
NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the Serial Number of your machine is required.
DESCRIPTION Spur Center Set Screw M6x15 Face Plate Spindle Key 5x5x30 Ball Bearing 6207Z Ball Bearing 6206Z C-Ring C-62 C-Ring C-30 Index Pin Headstock Wire Lever Lever Handle Assembly Knob Threaded Handle Straight Lock Handle Braking Resistor Screw M5x12 Screw M5x12 Inverter Bracket Strain Relief Power Cord Set Screw M3x12 Strain Relief Poly-V Belt HM180J Set Screw M8x15 Spindle Pulley Screw M5x12 Cover Plate Hand Wheel Knockout Bar Motor Set Screw M6x15 Key 5x5x45 Motor Pulley KEY NO.
NOTES Use this section to record maintenance, service and any calls to Technical Support: 22
WARRANTY 23
70-305 For more information: 16 Progress Road Billerica, MA 01821 877-884-5167 / 978-528-5380 techsupport@rikontools.com 70-305M2 www.rikontools.
