INSTRUCTION MANUAL Type [I Miter Saw For Your Own Safety, Read Instruction Before Starting Manual Operations. Record the Model ot purchase Model No. Serial No. No, and Serial in your manuat No. and date for future reference.
i'" Uontents GENERAL SAFETY RULES ........................ SPECIAL SAFETY ..i'_,..iii_"'i'i.2 _i_li Arm and Clamp ............ MOTOR _ ... 6 ,7 .,=_8 I,,,...L. ...................... :......... g Mounting the saw ......... i ............................................... Assembling the Lower Blade Guard ........................... Blade Square to Table ............................................... Checking and Adjusting Blade Square ...................... Travel Pivot Adjustment ................
Special with ANSiZ87.1 from breakage could result in severe injury of the eye protection. WEAR YOUR BEFORE USING THE SAW: 1. Assembly and alignment. 2. Learn the function and proper A. The on-off switch. use of: B. The upper and lower blade guards. C, The arbor lock and handle latch. D. The bevel clamp, lock handle. 3. Read and understand fence clamps, and B. For dusty operations, wear a face shield along with safety goggles. C.
• • Never cut more than one workplace at a time. Make sure the cut off piece C_n move sideways after it's cut off. Otherwise, it could get wedged against the blade and thrown violently. .............._ ,_;_ blocks, etc,)for any workpieces large enough to tip when not held down to the tabte top. b. Do not use this saw to cut pieces too small to let you easily hold the work while you keep the thumb side of your index (pointer) finger against the outside edge of the fence. c.
Motor POWER SUPPLY Motor Specifications :The AC motor, u_ed _!n this saw is a universal, nonreversible type having the following specifications: Maximum Developed H.P .............................. 3 Voltage ............................................................ 120 Amperes ...................................................... 15 Hertz (Cycles) ................................................ 60 Phase .................................... :.:_...................... Single RPM .........................
Getting To Know Your 1. Warning label Handle Latch 3. Fence Lock Screws Bevel LoCk Halndle Power Cord Lock Off Button / Upper Blade Guard 7. Miter Saw Handle ger Switch Sawdust Ejection Port \ 6.
Getting To Know 1. Warning label 2. Handle Latch The miter The bevel saw can be position for compact locked in the lowered desired storage . 3. Fence Lock Screws The fence crosscut has capacity. two positions for The lock screws secure the on the the raised workpiece, = securely miter angle, at 0°,15°R/L, position. To it retracts avoid as the Miter Saw Handle The saw handte contains lock handle provided in blade is lowered. with the 4.
U packing n al TOOLS IBLY COMBINATION MEDIUM SCREWDRIVER ADJUSTABLE WRENCH Draw Light Line On SQUARE MUST GE TRUE Stratgh! Edge of Board 3/4"'Thtck, This Edge Must Be _ Perlectly Straight. °o.,,.,oo0,,,. V0. :i #2 PHILLIPS SCREWDRIVER t. ShOuld Be No Gap Here Over Or Overlap When Square Is Flipped In Doffed Position, 6ram HEX,"L"WRENCH COMBINATION SQUARE The Miter Saw is shipped complete in one carton.
,q MOUNTING s e rn u Ey et THE SAW 1: Before moving the saw, lock the miter, bevel and power-head positions. Unplug electric cord. 2. To avoid back injury, get help when you need to lift the Hold the toot so you can lift with your legs, not your back. Lilt by using hand-hold areas at the bottom of the base the close 3 Never the 4. saw to more your carry plastic than body. the miter handle. cord could wire fire. Connec-tions cause Place the behind it 10 inches.
Threaded Hole 4.Remove the screw C and spacer in the lower guard. 5,Slide slotted end of lower guard mounting bracket under screw head and rotate lower guard mounting bracket until hole in bracket lines up with threaded hole ;n upper guard. Mounting Bracket & Spacer Slotted \ 6.Replace' screw B, that was removed Tighten screw A and screw B. in step 3. 7. Replace screw C and spacer, that were removed in step 4. Tighten the screw C and spacer through the slot.
A; c, Loosen the right side bevel stop . lock nut. :, ,.: : : .... Lower the bevel stop bolt: .down as faras it will go, i ....... :i:_il j d. Grasp the metal upper,,i_:g_rd !:Im_in and :position the i_i_:_i:_:h_i'iUhtilthe blade co,tactw th lengtho, the square, e. Tighten the bevel lock handle. f, Use 10ram wrench end to hold the bevel stop tock nut in place. g. Use another wrench to turn the bevel stoD bolt until it hits the bottom of the bevel stop. h, Lock the bevel stop nut.
Ass, TRAVEL PIVOT ADJU : T .OTE:These at the factory _:_andn_rmlt_ild_ i _ot_i'_u|i'e r"djustment. 1. T_imiter_';a_ Shouidrise completely to the up pos!_On by itself, If the _saw will not raise by itself or if there is play in the pivot joints the following adjustments are necessary. a. Loosen the hex lock nut with an adjustable or 24turn wrench. b. Recheck the saw travel. Saw should rise freely to its up travel stop.
Assembly ASSEMBLINGEXTENSIONARM AND CLAMP o Stop Block : 2. Lock the m!_r_W_:i_ei_emd _tion. NOTE: T_ :_te_ion arm Withl attached stop block can be mounted on the left or right side of saw to suit your operation. 3. Tilt saw back on its rear legs to expose underneath of base. Extenslon Arm \ 4. Slide adjustable stop block over back rail of side extension arm, 5.
&A REMOVING B NUll:: To avoid Injury from unexpected starting, unplug the saw whenever you are removing or installing the blade. 1. Unplug the saw from the outlet. 2. Loosen the screw A and 'remove the screw B holding the lower guard mounting plate to the upper guard with phillips screwdriver. 3. Lift the lower guard up and tilt the lower guard assembly back so the arbor screw is exposed. 4. Find the arbor lock between the upper guard and the miter saw handle. Place changing blade wrench over arbor screw.
Miter 1. Inspect your saw. Replace dama_ failed paris before using th9 llw,:_ 2. Wear safety __IU_)that Saw missing or _:: comply after it's cut off. Otherwise, it could get wedged against the blade and thrown violently. 7. Never cut FREEHAND: 3. For: dusty operations, wear a face shield along with safety goggles. 4. To avoid injury from jams, slips or thrown pieces: a. Brace your workpiece solidly against the fence and table top so it will not rock or twist during the cut.
MITER CUT When a miter cut is required, cJesired angle. Do not stand table. Move with the handle make the cut. move the saw to the in front of the saw to the miter angle to BEVEL CUT When a bevel cut is required, tilt the blade to the desired bevel angle. Stand to the left side of the handle to make the cut.
COMPOUND CUT When a compound cut is required, select correct bevel and miter position. Move with handle to the miter angle to make the cut: CUTTING the the BOWED MATERIAL Before cutting a workpiece, check to make sure it is not bowed. If it is bowed the workpiece must be positioned and cut as illustrated. Do not position workpiece incorrectly or try to cut the workpiece without the support of the fence. This will cause pinching of the workpiece on the blade.
WORKPIECE SUPPORT Long pieces need extra supports. The supports should be placed along the workpiece so the workpiece does not sag and your hand holding the workp=ece is positioned 4 or mor_ _mit_ blade path.i The support should I_thewo_iece _lay flat on the base and work t&bie durin_g the cutting operation; Workpiece Workpiece Support AUXILIARY FENCE Certain types of molding need a fence face extension due to the size and position of the workpiece.
FILLER BLOCKS FOR CUTTING CROWN MOLDINGS When the flilar blocks are attached to the fence wtth_the face of the filler blocks pointing downwards, the molding must be placed on the table right side up, This is the same position as it would be when nailed between the ceiling and wail. Make 2 filler blocks 10 inches long. Fasten blocks securely to fence, For block lace pointing downward, you may need to drill new fastener holes in the fence.
TIPS FOR CUTTING A compound miter setting and bevel COMPOUND MITERS is a cut requiring botha miter setting. A compound miter is used for making frames or boxes that hive sloping sides and are wide at One end lnd. nari_Ow_ the Miter i ............. opposite end.
Maintaining Your OUST MAINTENANCE Atways unplug the power cord before imymatnten, ance check on this SaW.i_.... :_.... i::...... DANGEI=h Never put I_bricants on the blade while Periodically, sawdust will accumulate under the work table and base. This could cause difficulty in the movement of the work table when setting up a miter cut. Frequently blow out or vacuum up the sawdust .o""...,° ,;; ,m mrUng | i or electrical shock, unplug the bef_ wo,_ing iiiiii I WARNING: power, cord on the saw.
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Content ,, ........ .,,. Parts ,, ....... ":: "I ............... • ,,,,.......... :Part No, , , , ,i Fief. No. Description I 9o02 ;ooi Bevel Lock Knob 15 221013-000 Base 2 021203-001 Spring Washer 16 270305-000 Spring Index 3 021109-001 Flat Washer 19 303229-000 Grip Miter Index 4 022300-001 Nut 20 303018-004 Handle-Miter 5 021611-000 Wave Washer (2) 21 021117-001 Washer 6 021117-001 Flat Washer 23 022300-001 Nut 7 900430-000 Blade Guard Asm.
\ \ \ 0 onto \ \ \ \ / 24
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Content Part No, 131 Ref.
Trouble TROUBLE Brake does not stop blade within 2-5 seconds. Shooting PROBLEM REMEDY .... insp'_'"t!c'_'_nlrepla'_e_. ,_= _. brushes 1. Brushes not seated (see maintenance or lightly sticking, , Motor brake windingoverheated from use of not recommended accessory or rapid on/off cycling. -Use ........ section). a recommended blade. -- Let cool down. - Retighten 3. Arbor screw loose. Motor does not start. 4. Other. -Authorized service.
PRO-TECH POWER, INC.