Prime Pellet Grill - KC King 600 Item#: 62433 Ignite, Inspire, Indulge WARNING FOR YOUR SAFETY 1. Please read this entire manual before installation and use of this pellet fuelburning appliance. Failure to follow these instructions could result in property damage, bodily injury, or even death. 2. Contact local building or fire officials about restrictions and installation inspection requirements in your area. 3. Save these instructions for future reference.
TABLE OF CONTENTS / BEFORE YOU BEGIN TABLE OF CONTENTS BEFORE YOU BEGIN Table of Contents Page 2 Before You Begin Page 2 Package Contents Page 3 Hardware Contents & Tools Included Page 4 Safety Information Page 5 Assembly Pages 6-10 First Start-Up Pages 11-15 Grill Functions Page 16 Everyday Grilling Page 17 Reigniting Your Grill Pages 18-20 Getting to Know Your Prime Pellet Grill Pages 21-22 Care of your Prime Pellet Grill Pages 23-24 Troubleshooting Pages 25-26 Warranty Page 2
PACKAGE CONTENTS 5 6 8 ! PART & 7 % 1 $ 9 3 # 1 2 3 4 5 6 7 8 9 ! # $ % & DESCRIPTION Grill Body Wheeled Leg (A & B) Support Leg (A & B) Leg Brace (x2) Haul Handle Grill Door Handle Chimney Chimney Gasket Prep Shelf Drip Pail Heat Baffle Drip Pan Main Cooking Grate Upper Cooking Grate 3 2 4 2 4 Contact us for assistance: (866) 985-7877 | www.primepelletgrills.
HARDWARE CONTENTS & TOOLS INCLUDED HARDWARE CONTENTS TOOLS INCLUDED A B Hex Bolt 1/4x20mm Bolt 5/16-18x65mm 4pc 6pc C D E Bolt 5/16-18x85mm 4pc Bolt 1/4x20mm Nut 5/16 8pc 8pc Wrench Hex Key AA A AA A BB B BB B CC C CC C DD D DD D EE E EE EF Hex Hex Hex Hex Hex Bolt Bolt Bolt Bolt HexBolt Bolt Bolt Nut Nut Nut Nut NutNut Bolt Bolt Bolt Bolt Bolt Nut Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt 1/4x20mm 1/4x20mm 1/4x20mm 1/4x20mm 1/4x20mm 1/4x20mm 5/16 5/16 5/16 5/16 5/16 5/1
SAFETY INFORMATION SAFETY INFORMATION DANGER EXPLOSION—FIRE HAZARD • Keep solid combustibles, such as building materials, paper, or cardboard a safe distance away from the grill as recommended by the instructions. • Provide adequate clearances around air openings into the combustion chamber. • Never use the grill in spaces which do or may contain volatile or airborne combustibles, or products such as gasoline, solvents, paint thinner, dust particles, or unknown chemicals.
ASSEMBLY A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. PREPARATION Before beginning assembly, be sure to empty contents of carton and make sure all parts are present. READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. Place all parts on a soft, level surface for assembly.
ASSEMBLY 2 Attach the Leg Brace 4 between the Support Legs 3 using 4 Bolts D. Repeat to install the Leg Brace between the Wheeled Legs 2. D Once all 8 Bolts are seated, fully tighten all hardware installed to this point. 4 With assistance, carefully turn the grill back upright. 4 Hardware Used: D Bolt (1/4x20) x8 2 3 Install the Chimney 7: Open the grill door.
ASSEMBLY 4 Attach the Grill Door Handle 6: Select two Hex Bolts A and Washers G. Place the Washers on the Hex Bolts and insert one through each eyelet in the grill door into either end of the Grill Door Handle. Fully tighten both Hex Bolts. 6 A/G Hardware Used: A Hex Bolt (1/4x20) x2 G Washer (1/4) x2 4 5 Attach the Haul Handle 5: Select two Hex Bolts A and Washers G. Place Washers on Hex Bolts.
ASSEMBLY 6 Install the Prep Shelf 9 using 4 Shelf Axles J as shown. Fully tighten after all Shelf Axles are inserted finger-tight. Hardware Used: J Shelf Axles x 4 J 9 6 NOTE: The Prep Shelf folds for transportation and storage. Simply lift up near the Axles and hinge the Shelf down flat. 6 Contact us for assistance: (866) 985-7877 | www.primepelletgrills.
ASSEMBLY 7 Place the interior components: First insert the Heat Baffle #, ensuring that it is properly seated over the fire pot. Position the Drip Pan $, aligned with the grease drain tube. Finally, add the Main Cooking Grate % and the Upper Cooking Grate &. & % Hang the Drip Pail ! below the drain. $ You’re almost there! Follow the instructions for “First Start-Up” of your Prime Pellet Grill (Pages 11-15). # SAVE THESE INSTRUCTIONS. ! 7 Contact us for assistance: (866) 985-7877 | www.
FIRST START-UP FIRST START-UP auger tube to be “charged” with pellets. WARNING: Before use, place your Prime Pellet Grill on a non-combustible surface in accordance with local fire safety ordinances. Do not use under a combustible ceiling or overhang. S You must follow these steps before first use (prior to adding pellets), or whenever the grill runs completely out of pellets.
FIRST START-UP 3 Check the pellet hopper and the auger for foreign objects, which can jam the auger. Turn the switch to ON (I) and rotate the dial to IGNITE. Verify that the auger is rotating inside the hopper. ats up. CAUTION! Do not touch the heating rod. 4 Carefully extend your hand over the fire pot to confirm air movement from the draft fan. The heating rod in the fire pot will begin to redden as it heats up. CAUTION! Do not touch the heating rod.
FIRST START-UP FIRST START-UP 55 Pour Prime Hardwood Pellets into the hopper and set and set Pour Pellet PrimeGrill Pellet Grill Hardwood Pellets into the hopper the temperature dial to HIGH. the temperature dial to HIGH. F CALL SERVICE 275 ait a moment, then with pellets still in the 225 325 F 180 66 CALL SERVICE Pellets will begin to be deposited into the fire pot. When the first pellets reach the fire pot, reset the heating rod by turning 275 the Smoke 375 temperature to BURN OFF.
225 F FIRST START-UP FIRST START-UP 7 225 225 Smoke 325 Shut Down Cycle Smoke 375 375 225 High OFF 325 225 180 180 325 375 Smoke Shut Down High Shut Down 375 Smoke 375 Cycle OFF Cycle Shut D own High Shut D own High Power Cycle Power Cycle ON 5 3 275 Smoke OFF Power 5 180 Smoke 180 Wait until the first flames are visible in the fire pot. Then set thePower Shut D(O). own High BURN and turn OFF Let the grill cool.
FIRST START-UP FIRST START-UP INITIAL FIRING INSTRUC 99 Leaving the grill door up,up, turn thethe switch to Leaving the grill door turn switchtotoON ON(I)(I)and andthe the dial dial to IGNITE. Within minutes, pellets will begin to ignite and give off light IGNITE. Within minutes, pellets will begin to ignite and give off light gray smoke. OnceOnce smoke rises, close thethe door and turn gray smoke.
GRILL FUNCTIONS WARNING! Shutting Down the Grill: Burn Off Setting Always start the grill with the door open and the dial set to IGNITE. After pellets ignite and produce smoke, close the lid and adjust the dial to your preferred cooking temperature. This grill features an automatic shut down cycle. When you’re done cooking, set the dial to BURN OFF. This will burn any pellets remaining in the fire pot while running the circulation fan. In ten minutes, the grill will shut down and the fan will stop.
EVERYDAY GRILLING EVERYDAY EVERYDAYGRILLING GRILLING 11 1 Open the door and turn the grill power to ON (I). Set the INITIAL FIRING INSTRUC INITIAL FIRING INSTRU INITIAL FIRING INSTRUC INITIAL FIRING INSTRU Open thedoor doorand andturn turnthe the grill grill power Open the powerto toON ON(I). (I).Set Setthe the within about twodial minutes, creating light gray smoke. you see temperature to IGNITE.
REIGNITING REIGNITING YOUR YOUR GRILL GRILL REIGNITING YOUR GRILL 1 REIGNITING YOUR G WARNING! WARNING! WARNING! If your grill fails to light, or if the fire in the fire pot goes out while cooking (and there are still pellets in the hopper), take the following action to avoid “over-firing” your grill with excess unburned pellets in the fire pot.
wer ON NING! You must remove all unburned pellets and ash REIGNITING YOUR GRILL REIGNITING YOUR GRILL DANGER! If the grill failed to light or (O) and disconnect the power cord. WARNING! must remove unburned pellets and WARNING! YouYou must remove allall unburned pellets andash ash from the fire pot and surrounding areas. See page 24 for If the grillDANGER! is still hot,Ifallow it to coolto lightmore the grill failed or information removal. information on on ashash removal. thoroughly.
REIGNITING YOUR GRILL REIGNITING YOUR GRILL REIGNITING YOUR GRILL 5 5 5 to OFF (O) and let the grill cool. After the grill is cool you can After verifying that there are flames in the fire pot, turn the switch to OFF (O) and let the grill cool. After the grill is cool you can replace the heat baffles, drain pan, and grills. to OFF (O) and let the grill cool.
GETTING TO KNOW YOUR PRIME PELLET GRILL 1. During grilling, adjust the dial at any time to grill hotter or cooler, or to adjust smokiness. The HIGH setting is for grilling, while the IGNITE setting is for smoking or adding smoke flavor to foods during cooking. IGNITE can also be used as a “holding” setting of about 165° F. 2. This Prime Pellet Grill is a cooking appliance fueled by food-grade hardwood pellets.
GETTING TO KNOW YOUR PRIME PELLET GRILL DIGITAL READOUT The digital display on your grill shows the current interior temperature of the grill by default. Immediately after adjusting the temperature dial, the desired temperature setting will flash five times before reverting to the current interior temperature. For more precise monitoring of your food items, use the included probe thermometers.
CARE OF YOUR PRIME PELLET GRILL MAINTAINING YOUR PRIME PELLET GRILL 1. CREOSOTE/GREASE ACCUMULATION AND REMOVAL Wood pellets burn slowly, releasing tar and vapors that combine with moisture to form creosote. The vapors will condense and accumulate on cooler surfaces like the grill flue/chimney, forming creosote buildup. Small airborne grease particles can circulate through the cooking chamber and accumulate similarly. Creosote is extremely flammable, and accumulated grease may contribute to possible fires.
CARE OF YOUR PRIME PELLET GRILL Storage CAUTION! If the grill is stored outside during rainy season, be sure that water can not get into the pellet hopper. Depending on climate, you may wish to remove pellets from the hopper between grillings or when not in use for an extended period. Wet pellets will expand and jam your auger, and even intense humidity may contribute to this issue. We recommend using a grill cover to protect your grill from the weather.
TROUBLESHOOTING From time to time in every griller’s life, a problem arises. Here’s how to address the most common issues you may encounter. HELP! My grill won’t ignite. HELP! There are no pellets in the fire pot. 1. • 2. 3. STEP 1 Check power at the electrical outlet. If the cord is plugged into a GFCI (ground fault circuit interrupter), reset it. Attempt to restart the grill according to instructions on page 18. Still nothing? STEP 2 DANGER! Turn the switch OFF (O). Disconnect the power cord.
TROUBLESHOOTING HELP! I need to remove the auger. HELP! My problem isn’t listed, or I need to order a part. DANGER! Turn the grill switch OFF (O) and UNPLUG THE POWER CORD. CAUTION! Allow the grill to cool completely before proceeding. 1. Carefully remove any panels required to access the auger motor. 2. Remove the screw attaching the auger motor shaft to the auger. Remove the screw connecting the auger busing to the auger tube. Set aside. 3.
5 YEAR LIMITED WARRANTY Customers in the Contiguous US All components are warranted for a period of 5 years after date of purchase by the original owner against defects • THERE ARE NO EXPRESS WARRANTIES EXCEPT AS LISTED ABOVE in materials and workmanship under normal use.
