800W GENERATOR (2 STROKE) Original instructions & Warranty After Sales Support Now you have purchased a Power Craft product you can rest assured in the knowledge that as well as your 3 year parts and labour warranty you have the added peace of mind of dedicated helplines and web support. PGM6002 Ma GB-IRE-1101-17.indd 1 AFTER SALES SUPPORT UK HELPLINE NO 0905-1460005 (£ 0,06 /min.) IRELAND HELPLINE NO 1520-932626 (E 0,15 /min.) WEB SUPPORT www.servotool.eu Model number: PGG-800 ART.
Contents 2 Contents 3 Introduction 5 Machine data 8 Safety instructions 10 Assembling and operations 12 Periodic maintenance 14 Troubleshooting 15 Maintenance 16 Parts list 17 Technical drawing 18 Warranty UK Helpline 0905-1460005 • Ireland Helpline 1520-932626 Web Support: www.servotool.eu 2 Model Number: PGG-800 PGM6002 Ma GB-IRE-1101-17.
Introduction Congratulations on choosing to buy a Powercraft Product You have made an excellent choice with the purchase of this quality Powercraft product. You have purchased a product that has been manufactured to the highest standards of performance and safety, supported by the high quality standards of Aldi.
Introduction GENERATOR (2 STROKE) F or your own safety and that of others, we recommend that you read this instruction manual carefully before using this machine. Keep this instruction manual and the documentation provided with the machine for future reference. Contents of packing 1 Generator 1 Auxiliary handle 1 Spark plug key 1 Users manual 1 After sales support card 1 Quick Start guide Check the appliance, any loose parts and accessories for damage caused during transport.
Machine data Technical specifications Rated voltage AC 230 V Rated frequency (AC) 50 Hz Rated output 650 W Max. output power of apparatus 800 W Tool class I Weight 16 kg Dimensions 395x338x315 mm Outdoor noise (Lwa) 94,0 dB(A) Vibration level < 2.5 m/s2 Type Engine Air cooled 2-stroke petrol Cylinder arrangement Inclined, 1 cylinder Max. output 1.
Machine data Product information 2 1 12 8 11 4 5 6 3 9 Fig. A 1. Fuel tank 2. Fuel cap 3. AC socket 4. AC Switch 5. Engine switch 6. Choke lever 7. Recoil starter 8. Fuel tap 9. Air filter cover 10. Spark plug 11. DC output 12. DC switch 7 10 UK Helpline 0905-1460005 • Ireland Helpline 1520-932626 Web Support: www.servotool.eu 6 Model Number: PGG-800 PGM6002 Ma GB-IRE-1101-17.
Machine data (0.70 - 0 .80 mm) Fig. 2 Fig. 3 Fig. 4 Red B + Black A - Fig. 5 UK Helpline 0905-1460005 • Ireland Helpline 1520-932626 Web Support: www.servotool.eu Model Number: PGG-800 PGM6002 Ma GB-IRE-1101-17.
Safety instructions Explanation of the symbols Read instructions carefully. I n accordance with essential applicable safety standards of European directives. enotes risk of personal injury, loss of life or damage to the tool in D case of non-observance of the instructions in this manual. Indicates electrical shock hazard. Do not use in rain.
Safety instructions • • • • • Do not operate the generator near water. Never connect two generators together. Never connect the generator to any commercial power outlet. Make sure any extension cords used are in a safe condition and of sufficient capacity for the task. Ensure that the load on the generator falls within its capacity as specified in the table before plugging in any cords.
Assembling and operations Before starting the generator round terminal G The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. Assembly Unscrew the tank cover.
Assembling and operations Starting the generator Fig. 1 + 3 + 4 1. Turn on fuel tap (8). 2. Turn on engine switch (5). 3. Move choke lever (6) to closed position (to restart a warm engine, leave the choke lever in open or half-open position). 4. Pull slowly on the starter cord until it engages, then pull sharply to start the engine (7). 5. Allow the engine to run until it warms up, and then move the choke lever to the open position (6). Using the AC Output (230 V) • Start the generator.
Periodic maintenance Periodic maintenance Daily (pre-operation check) • Check fuel hose for cracks or other damage. Replace if necessary. • Check exhaust-system for leakage. Retighten or replace gasket if necessary. • Check choke operation. • Check recoil starter operation. 3 Months or 50 hrs • Check condition of spark plug. Adjust gap and clean. Replace if necessary. 6 Months or 100 hrs • Clean fuel tap and fuel tank filter. Replace if necessary. • Check fittings and fasteners. Replace if necessary.
Periodic maintenance • • Clean the screen with a wire brush and refit. Replace exhaust screen if damaged. Air filter cleaning • Remove the air filter cover (9). • Remove filter element and wash well in solvent. • Pour a small amount of oil onto the filter element and gently squeeze out any excess oil. • Replace the filter element and air filter cover. • Be sure the filter cover seals properly all around. Do not run the engine without the air filter element in place.
Troubleshooting Basic checks • Make sure you have plenty of fuel • Make sure the fuel tap is on • Make sure the engine-switch is on • Remove spark plug, connect spark plug lead and earth it to the generator. Pull starter cord gently and look for a spark. If there is no spark, replace spark plug.
Maintenance Cleaning Clean the housing regularly with a soft cloth, preferably every time it is used. Keep the air vents free of dust and dirt. Remove stubborn dirt with a soft rag moistened in soapy water. Do not use any solvents such as petrol, alcohol, ammonia, etc. as such substances can damage the plastic parts. Storage (Long term) • Drain fuel tank, fuel tap, carburetor bowl and carburetor • Pour 1 cup of engine oil into the fuel tank and shake the generator to spread the oil around the tank.
Parts list Part no 701133 701134 701113 701135 701115 701116 701117 701118 701119 701114 701120 701121 701122 701123 701124 701125 701126 701127 701128 701129 701130 701131 701132 Description Rotor Stator Oil seal set Collar bush Piston complete Spark plug Cylinderhead bolt and nut set Cylinder gasket set Gasket ring set Crankshaft Carburator complete Ignition coil assy Recoil starter assembly Choke complete Muffler AC socket Circuit breaker Switch CDI winding Fuel cap Handle Foot set (4pcs) Air filter Po
Technical drawing UK Helpline 0905-1460005 • Ireland Helpline 1520-932626 Web Support: www.servotool.eu Model Number: PGG-800 PGM6002 Ma GB-IRE-1101-17.
Warranty EC DECLARATION OF CONFORMITY We Ferm B.V. Lingenstraat 6, 8028 PM Zwolle, The Netherlands declare that the design and construction of the following machine, in the form supplied by us, comply with the requirements of the appropriate EC directives. Product Description: GENERATOR (2 STROKE) Model: PGG-800 Appropriate EC directives: 2005/88/EC, 2006/42/EC, 2000/14/EC, 2002/95/EC, 2006/96/EC, 2004/108/EC, 2002/96/EC Applicable harmonised norms: EN12601, EN55012, EN61000-6-1 J.A.
UK Helpline 0905-1460005 • Ireland Helpline 1520-932626 Web Support: www.servotool.eu Model Number: PGG-800 PGM6002 Ma GB-IRE-1101-17.
800W GENERATOR (2 STROKE) PGG-800 If you are requested by the manufacturer to return the item for repair please complete the enclosed section and send it together with your product and your receipt (proof of purchase) to the service address shown below. Name: Address: Contact Telephone No.: Fault Description: Please complete this section before sending in your warranty certificate.