MODEL #240039 3 GALLON AIR COMPRESSOR INSTRUCTION MANUAL THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR SNAP-ON PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE.
TABLE OF CONTENTS CONGRATULATIONS............................................................................................ 1 SPECIFICATIONS................................................................................................. 2 INTRODUCTION................................................................................................... 2 SAFETY ALERT.....................................................................................................
SPECIFICATIONS SPECIFICATIONS Two Pole Induction Motor Power Air Delivery 3450 RPM 120V, 60 Hz, 8.6 Amps 3.6 SCFM output @ 40 PSI 2.5 SCFM output @ 90 PSI 125 PSI 50% Maximum Pressure Duty Cycle 1.5 Peak HP / 1 Running HP 3 Gallon (11.35 liter) Air Tank Oil Free Direct Drive Pump High Flow Regulators for Precision Air Flow Control Tank and Outlet Pressure Gauges Quick Connect Coupler DUTY CYCLE: This air compressor pump is capable of running continuously.
SAFETY ALERT Read and understand this entire instruction manual before attempting to assemble, install, operate or maintain this air compressor. Failure to comply with the instructions may result in serious personal injury and/or property damage! SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
UNPACKING & INSPECTION See page 15 for detailed unpacking and installation procedures. After opening the carton, unpack your new air compressor and related parts & accessories. Please inspect it carefully for any damage that may have occurred during transit. Please check it against the photograph on carton. If any parts are missing, please contact our Consumer Helpline: 1-800-423-3598. E-Mail us at info@ alltradetools.com. Do not operate this air compressor if damaged during shipment, handling or misuse.
Operating any tools or equipment under the influence of drugs, alcohol, or medication can cause personal injury to yourself and others. ear proper apparel. Remove your jewelry before using air compressor. Do not wear W loose clothing, necklaces, rings, bracelets, or other jewelry, which may get caught in moving parts. Nonskid footwear and electrically non-conductive gloves are highly suggested while working. Wear protective hair covering to contain long hair. Protect your eyes.
Always make sure the tool is in the OFF position and unplugged from the electrical receptacle when making adjustments, changing parts, or performing any maintenance. ecure work. When possible, the use of clamps or a holding device is much S safer than holding the work piece with your hands. Keep protective guards in place and in proper working condition. aintain tools and equipment with care. They will function better and more safely M when kept clean and in good working condition.
RISK OF BURSTING • Do not adjust regulator to result in output pressure greater than marked maximum pressure of attachment. If a regulator has not been installed, use only attachment rated at 200 PSI or higher. Do not weld on or repair tank — A DAMAGED TANK MUST BE REPLACED IMMEDIATELY. Do not operate without proper safety valve in place. • Never attempt to repair or make modifications to the tank or its attachments.
RISK OF FLYING OBJECTS Do not direct compressed air stream at people or pets. The powerful compressed air stream can damage exposed skin and easily propel loose dirt and other small objects at high-speed, resulting in serious injury. Always wear eye protection that meets ANSI Z28.1 specifications. Use only OSHA approved air blowguns. Never leave a pressurized air compressor unattended. Shut OFF air compressor and relieve pressure before performing maintenance or repairs.
DO NOT place air compressor in an area: • Where there is evidence of oil or gas leaks. • Where flammable gas vapors or materials may be present. • Where air temperatures fall below 32ºF or exceed 104ºF. • Where extremely dirty air or water could be drawn into the air compressor. Serious injury or death may occur if electrical sparks from motor and pressure switch come in contact with flammable vapors, combustible dust, gases or other combustible materials.
This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
EXTENSION CORD LENGTH WIRE SIZE (AWG) Up to 25 Feet 12 26 to 50 Feet 10 51 to 100 Feet Do Not Use Use only extension cords that are intended for outdoor use. These cords are identified by a marking “ACCEPTABLE FOR USE WITH OUTDOOR APPLIANCES, STORE INDOORS WHEN NOT IN USE.” Examine extension cord before use. DO NOT USE DAMAGED EXTENSION CORDS. Do not pull on cord to disconnect from receptacle; always disconnect by pulling on plug. Keep cord away from heat and sharp edges.
COMPRESSOR FEATURES 6 5 7 2 4 11 3 10 8 1 13 12 9 (on other side of tank) CONTROLS AND COMPONENTS: 1. Air Pump 2. Automatic On/Off Pressure Switch 3. Motor Shroud 4. Pressure Regulator Knob 5. Air Tank Pressure Gauge 6. Outlet Pressure Gauge 7. Air Outlet Port 8. Safety Relief Valve 9. Air Tank Drain Valve (on other side of tank) 10. Air Intake Filter 11. Soft Grip Handle 12. Rubber Feet 13.
COMPRESSOR FEATURES: 1. AIR PUMP: Oil less direct drive pump with cast-iron cylinder for durability. 2. AUTOMATIC ON/OFF PRESSURE SWITCH: This compressor is equipped with an automatic on/off pressure switch. The compressor will only run when the switch is in the ON/AUTO position. Once the tank has reached the desired preset pressure (“cut-out” pressure), the pump motor will automatically shut off.
9. AIR TANK DRAIN VALVE: Moisture is produced whenever air is compressed. It is critical to drain water from the air tank on this compressor frequently. If unit is used only occasionally, tank should be drained after each use and prior to the next use. To drain the tank, slowly open the tank drain fitting by turning clockwise. Once all moisture has drained out, close the fitting securely. NOTE: Air tank will not pressurize while drain valve is open. 10.
OPERATING THE AIR COMPRESSOR Do not attach air hose, air tools or other air accessories to the air outlet until break-in procedure has been successfully completed. INITIAL SETUP / BREAK-IN PROCEDURE 1. Read and understand the entire instruction manual, including all safety warnings before setting up air compressor. 2. Place air compressor on a flat, level surface. 3. Turn the pressure regulator knob fully clockwise to open airflow from air outlet port.
STARTUP 1. Before each startup, make sure the power switch is in the OFF position. 2. Place air compressor on a flat, level surface. 3. Slowly open tank drain valve to release pressure from the system and drain moisture from the air tank. Once all the moisture has drained out, close tank drain valve securely. NOTE: Air tank will not pressurize while drain valve is open. 4. Turn the pressure regulator knob fully counterclockwise to close airflow from air outlet port. 5. Attach air hose and accessories.
SHUTDOWN AND STORAGE NOTE: NEVER stop the air compressor by unplugging it from the power outlet as this may result in damage to the compressor. 1. Turn the switch to the OFF position 2. Disconnect the power cord from the power outlet. Disconnect the power cord from the power outlet by grabbing the plug (not the cord). 3. Turn the pressure regulator knob fully counterclockwise to close airflow from air outlet port. Check the outlet pressure gauge to ensure that it reads 0 PSI. 4.
MAINTENANCE CHECKLIST: Weekly: • Inspect and clean air filter. Daily: • Drain accumulated liquid from tank. • Check for unusual noise and/or vibrations. • Check that all fasteners are secure. • Wipe compressor clean. Monthly: • Check for air leaks.+ • Check safety relief valve. + Apply a solution of soapy water around joints. Look for air bubbles around joints when compressor reaches the pressure cut-out limit and the pump turns off.
the compressed air will cause water spots in paint jobs and cause blasting media to clog the sandblasting gun. TROUBLESHOOTING GUIDE THE COMPRESSOR DOES NOT START OR RESTART: PROBABLE CAUSE: SOLUTION: Power cord not plugged in. Plug cord into grounded outlet. Motor/Pressure switch in Move switch to AUTO position. OFF position Motor thermal overload Turn air compressor off, wait until the switch has tripped motor is cool, then press motor thermal overload (black) button firmly until click is heard.
EXCESSIVELY NOISY OPERATION: PROBABLE CAUSE: Bearing, piston or connecting rod failure. Worn connecting rod. Noisy check valve. SOLUTION: STOP THE COMPRESSOR! Contact Consumer Service at 1-800-423-3598. Replace with new connecting rod. Contact Consumer Service at 1-800-423-3598. WHEN IN THE START / STOP OPTION, MOTOR RUNS CONTINUOUSLY: PROBABLE CAUSE: SOLUTION: Motor/Pressure switch does Contact Consumer Service at 1-800-423-3598.
AIR CONTINUES TO LEAK AT MOTOR/PRESSURE SWITCH RELEASE VALVE WHILE MOTOR IS RUNNING: PROBABLE CAUSE: SOLUTION: Defective motor/pressure switch Replace. Check valve stuck in open Contact Consumer Service at 1-800-423-3598. position. DANGER– Do not disassemble the check valve with tank pressurized. Open tank petcock valve to allow air to escape from tank prior to servicing. AIR LEAKS FROM SAFETY RELIEF VALVE: PROBABLE CAUSE: Possible defective safety relief valve. Excessive tank pressure.
INSUFFICIENT PRESSURE AT AIR TOOL OR AIR ACCESSORY: PROBABLE CAUSE: SOLUTION: Pressure regulator knob is Adjust pressure regulator knob to proper setting. not turned to high enough pressure. Defective motor/pressure Replace. regulator switch. Restricted air intake filter. Clean or replace the filter element. Air leaks. Check for leaks by applying soap solution to all fittings and connections. Bubbles will appear at leakage points. Tighten or replace leaking fittings or connections as needed.
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1 YEAR LIMITED WARRANTY ALLTRADE TOOLS LLC AIR COMPRESSORS Express and Exclusive Limited Warranty to Original Retail Buyer Alltrade Tools LLC (hereinafter “Alltrade”) expressly warrants to the original retail purchaser of the accompanying air compressor and no one else all parts of the product (except those parts referred to below which are specifically excluded from such warranty (see Exclusions) ) to be free from defects in materials and workmanship during the following periods from the original date of p
tioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date. Parts returned, freight prepaid and insured, to Alltrade’s facility (see above address) will be inspected and, at Alltrade’s option, repaired and/ or replaced free of charge if found to be defective and subject to warranty.
HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/ OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON.
If your product is not covered by this warranty, please call our Customer Service Department at 1-800-423-3598 for general repair information and charges.
FOR CUSTOMER SERVICE 1-800-423-3598 Printed in China Distribution & Returns ©2018, Alltrade Tools, LLC Reno, NV 89508 www.powerbuilt.