Permasteel Outdoor 2 Burner Gas Grill Use & Care Guide Model number: PG-4021800L, PG-40201-BK, PG-40201-RD, PG-40201-CO FOR OUTDOOR USE ONLY Thank you for purchasing your new grill from Permasteel. We hope you enjoy your product. If you have any questions, please call us 1-888-287-0735 or visit www.permasteel.
Table of content Important Safety Information 3 Leak Testing 29 Safety Symbols 3 Final Installation Check Lists 31 Installation /Safety Precautions 4 Lighting Instruction 32 Propane & Gas Warning 4 Operating Instruction 33 Exploded View 5 Care & Maintain 35 Parts List 6 Food Safety 36 Before Assembly 7 Grill Storage 36 Hardware & Tools 10 Trouble Shooting 37 Assembly Steps 11 Warranty 38 Gas Connection 26 WARNING 2 DANGER 1.
Important Safety Information Safety Symbols Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. The symbols listed here are being used throughout this User’s Manual. Please pay special attention to them. The meaning of each of the symbols is listed here: • Please read this User’s Manual in its entirety before using the grill. • Please contact our customer service at 1-888-287-0735 if you have any questions.
Installation / Safety Precautions Propane & Gas Warning WARNING READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL WARNING FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST • • This grill is designed to use LP gas only. Please use the grill with the regulator supplied by PermaSteel. If you smell gas: The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA B149.
Exploded View 5
Parts List Key Description Part No. Qty Key Description Part No.
Unpack grill parts as following: Unpack - Step 1: Carefully open the top of the carton with a box cutter, take out all the grill parts, and packing material above the grill.
Unpack - Step 2: With the aid of an assistant, turn grill over on its side as shown below, and remove the top styrofoam endcap. Take out the side shelf carton from it.
Unpack - Step 3: Remove another styrofoam endcap from the grill and place it upright on the floor. Open the lid, and take out the small boxes packed inside. Remove all packing materials, and take out all parts from boxes.
Hardware The following hardware is provided in a blister pack for convenient use.
Assembly Instructions Step 1 • • • 11 Turn the bottom panel upside down. Use (16) M6x13 screws to attach four casters to the bottom panel. Note: Mount the casters with brakes on the back of the bottom panel. Turn the bottom panel upside down.
Step 2: • • • 12 Attach the left side panel to bottom panel with (3) M6x13 screws. Do not fully tighten them. Attach the right side panel to bottom panel with (3) M6x13 screws. Do not fully tighten them. Attach the back panel to left & right side panels and bottom panel with (8) M4x10 screws.
Step 3 • • • • 13 Use (4) M4x10 screws to attach the cart support angle bar to the left side panel and bottom panel. Use (4) M4x10 screws to attach the cart support angle bar to the right side panel and bottom panel. Use (4) M4x10 screws to attach the door bracket to the left & right side panels. Fully tighten all screws in Step 2.
Step 4 • • 14 Use (4) M4x10 screws to attach the left tray bracket to the top of the left side panel. Use (4) M4x10 screws to attach the right tray bracket to the top of the left side panel.
Step 5 Caution: To avoid possible injury, two people are required to perform this step. • Remove any wire ties holding the regulator and gas hose under the grill head, making sure the hose hangs freely. • With the aid of an assistant, carefully lower the grill head onto the pedestal. • While your assistant steadies the grill head on the pedestal, use (4) M6x13 screws from the sides to attach head to pedestal (see figure A).
• 16 Open the lid to attach the lid handle. Align the lid handle bezel and lid handle; attach them to the lid with (2) M6x20 screws and (2) M6 flat washers from the inside of the lid (see figure C).
Step 6 • Remove the 2 pre-installed screws from the two sides of the control panel. Attach the front side shelf supports to each side and reattach 2 previously removed screws (see figure A & B). • Underneath the firebox, fix the regulator to the right side panel with (1) hose retain pin and (1) cotter pin (see figure C).
• Use (4) M5x10 screws to attach the left & right back side shelf supports to the rear sides of the firebox (see figure D & E). Note: Attach all the brackets so that the flanges are on top.
Step 7 • 19 Attach the 4 side shelf support brackets to the firebox with (8) M6x13 screws. There is a location label on each braket. Note: Attach the front brackets so that the flanges face to the front of the grill. Attach the back brackets so that the flanges face to the back of the grill.
Step 8 • Place 3 pieces of tool hooks on each side shelf end (total of 6 pieces) and tighten with nuts (see figure A). • Screw (1) M6x12 shoulder screw into the lower hole of each side shelf support bracket (see figure B & D).
• For each side shelf, hold the shelf in attachment position on the side of the cart. Screw (1) M6x12 shoulder screw through the shelf attachment slot and into the upper hole of each side shelf support bracket (see figure C & E). Note: To raise the side shelf to use position, lift the shelf by holding onto short sides of the shelf (front and back of the shelf). To lower the side shelf, lift the shelf up slightly, then guide the shelf down to a collapsed position.
Step 9 • • 22 Attach the door handle to the door with (2) pre-assembled M6x15 screws. Insert the bottom door pin into the hole in the front of the bottom panel. Push down the top door pin, align it with the hole in the door bracket, and release the pin so that it is inserted in the hole.
Step 10 • • • 23 Place the heat diffuser over the burners. Diffusers will fit in the firebox in either direction. Place the cooking grates onto the grate rest. Insert the two attachment tips at the back of the warming rack into the holes in the warming rack brackets.
Step 11 • • 24 Install the drip tray into the cart from the back. Install the drip cup into the drip tray from the back.
Step 12 • • • • • 25 LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to the grill and regulator. Place LP tank into hole in bottom shelf with tank collar opening facing to left side panel as shown. Raise tank holder to hold the LP tank securely in place. Remove the plastic package from the lighting rod, place it on the back of the door. Roll the grill into place of operation.
Gas Connection ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.
• • LP TANK VALVE USED MUST MEET THE FOLLOWING 1. Have type I outlet compatible with regulator provided. 2. Have safety relief valve. 3. UL listed Overfill Protection Device (OPD), This OPD safety feature is identified by a unique triangular hand wheel. Only use tanks equipped with this type of valve. FOR YOUR SAFETY Ensure that the black plastic grommets of the regulator provided are in place and come into contact with the heat shield or the grill head.
WARNING • • • • • • Never insert any foreign objects into the valve outlet. It may damage the valve and cause leak, leaking gas may result in fire, explosion, heavy body injury, or even death. Do not connect this grill to the self-contained LP gas system of a motor home or camper trailer. Do not use this grill until leak tested. STOP and call the fire department if any leaks are detected. If you cannot stop a gas leak, close the LP tank valve IMMEDIATELY, call LP gas supplier or the fire department.
Leak Testing • GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. • BEFORE TESTING 1.
• SAFETY TIPS: 1) Always check for leaks after every LP tank change. 2) Always check for leaks before each use. 3) Use long BBQ tools to avoid burns. 4) Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near the shut-off valve of the gas supply line. Spray all the fittings. Bubbles indicate leaks. 5) Disconnected L.P.
Final Installation Check List At least 36” clearance is maintained from combustible constructions to the sides and back of this grill. There is no combustible construction material over the grill. All internal packaging is removed. Burners are sitting properly on orifices. Knobs turn freely. The regulator & hose connected to the grill are provided by the manufacturer. (Pre-set for 11.0” water column). Unit tested and free of leaks. User informed of gas supply shut off valve location.
Lighting Instruction VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. • BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer. • VERY IMPORTANT: READ INSTRUCTIONS BEFORE LIGHTING. • PUSH AND TURN ELECTRONIC IGNITION LIGHTING INSTRUCTIONS: 1) Open lid during lighting. 2) Turn ON gas valve on tank.
Operating Instruction CAUTION • Clean the grill often. A grease fire that may damage the grill may occur if the grill has not been cleaned frequently. • NEVER leave the grill unattended while using. • Do not use water to extinguish the grease fire, it may cause body injury. Turn knobs off and LP tank off in case grease fire occurs. • Grease fire can’t be put out by closing the lid. Turn off knobs and LP tank IMMEDIATELY if any grease fire occurs.
TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-4030400LG grill with all burners on “HI”: Main Burners 30,000 Btu/hr Total 30,000 Btu/hr GENERAL USE OF THE GRILL: The grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. Above the burners are stainless steel radiated. The igniter knobs are located on the valve panel. Follow the lighting instructions printed on the control panel.
Care & Maintenance MAINTENANCE 1. Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 2. Keep the holes in the three sides of the cart clear and free from debris, thus ensuring the flow of combustion and ventilation air is unobstructed. 3. Visually check the burner flames as the following: • Remove cooking grids and flame tamers. • Light burners. • Turn knobs from “HI” to “LOW”, check the flame status.
SPIDER AND INSECT WARNING Spiders and insects can nest in the burners after storing. These nests can cause fires inside the tube or beneath the grill. This is a very dangerous condition. So always clean the burners before use. WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately if any of the following conditions occur: 1. Yellow flame with burning smell. 2. Temperature won't rise. 3. Heats unevenly. 4. Burners make popping noises. Food Safety 1.
Trouble Shooting Please check the following problems/solutions before contacting our service center.
Warranty Information PERMASTEEL INC. Warranties that this Product shall be free from defects in workmanship and materials, for a period of 1 Year from the date of original purchase. Our obligation under this warranty shall be limited to replacement of parts during the warranty period. Our liability shall not extend beyond replacement of parts.
We hope you enjoy your product and we are always here for you: Visit us at: www.permasteel.life Customer Service: 1-888-287-0735 Email: service@permasteel.life Distributed by Permasteel Inc.
