Enhanced Model 2xx Software v3.
Read this Manual Before Installing This manual provides information on the Jupiter® magnetostrictive transmitter. It is important that all instructions are read carefully and followed in sequence. Detailed instructions are included in the Installation section of this manual. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form.
Enhanced Jupiter® Magnetostrictive Transmitter Table of Contents 1.0 Installation .....................................................................4 1.1 Unpacking ................................................................4 1.2 Electrostatic Discharge (ESD) Handling Procedure...4 1.3 Before You Begin.......................................................5 1.3.1 Site Preparation ..............................................5 1.3.2 Equipment and Tools .....................................5 1.3.
1.0 Installation Caution: If equipment is used in a manner not specified by manufacturer, protection provided by equipment may be impaired This section provides detailed procedures for properly installing, wiring, configuring and, if needed, troubleshooting the Jupiter magnetostrictive level transmitter. In most cases externally mounted units will be shipped from the factory attached to the Orion Instruments magnetic level indicator. 1.
1.3 Before You Begin Caution: This instrument is intended for use in Installation Category II, Pollution Degree 2 locations. 1.3.1 Site Preparation Each Jupiter magnetostrictive transmitter is built to match the specifications required within the defined model option number. Wiring terminations will need to be made and the configuration will need to be accomplished.
1.3.3 Operational Considerations Exterior ambient temperature of the service should not exceed the design specifications of the electronics (-40° to +175° F (-40° to +80° C)). The operating temperature limits of the LCD are -5° to +160° F (-20° to +70° C). Temperatures below -5° F will cause the display to temporarily white out, and temperatures above +160° F will cause the display to go temporarily black. It will recover without damage when the operating temperature range returns.
Upper Clamp 3. Attach the lower clamp and tighten so that it remains in place, but loose enough so that there is still room to place the guide tab from the Jupiter between the inside of the clamp and the outer diameter of the MLI chamber. See Figure 1. 4. The upper clamp will need to be open to a large enough diameter to be able to mount to the MLI as well as the probe. The upper clamp should be positioned just above the 3⁄4" NPT threads. See Figure 2. 5.
1.5 Wiring Caution: The HART version Jupiter transmitter operates at 12–28 VDC. The Fieldbus version operates at the 9–32 VDC. Higher voltages will damage the transmitter. Wiring between the power supply and the Jupiter transmitter should be made using 18–22 AWG shielded twisted pair instrument cable. The transmitter enclosure consists of two compartments. The upper compartment is used to terminate the field wires (wiring termination compartment), and the lower is the electronics compartment.
1.6 Configuring the Transmitter The Jupiter transmitter comes configured from the factory with regard to probe, float type, and orientation. Information on configuring the transmitter using a HART communicator is given in Configuration Using HART, Section 1.7. 1.6.1 Operating Parameters Some key information is needed to calibrate the Jupiter transmitter. Complete the configuration information table. See Configuration Information, Section 1.3.4. 1.6.
The default password installed in the transmitter at the factory is 0 (password disabled). The last step in the configuration menu provides the option to enter a new password. If 0 is entered as a password, the transmitter is no longer password protected and any value in the menu can be altered (except diagnostic values) without entering a confirming password. NOTE: If the password is not known, the menu item New Password displays an encrypted value representing the present password.
1.6.4.1 Measurement Type: Level Only Display Action Comment Status Level % Output Loop Transmitter Display 1 Transmitter default display. Status, Level, % Output, and Loop values cycle every 8 seconds. 2 Level xxx.xx Transmitter Display Level measurement in centimeters or inches 3 % Output xx.xx% Transmitter Display Level as a percentage of loop current span 4 Loop xx.
1.6.4.1 Measurement Type: Level Only (cont.
1.6.4.2 Measurement Type: Interface Only Display 1 Status IfcLvl % Output Loop Action Comment Transmitter Display Transmitter default display. Status, Interface Level, % Output, and Loop values cycle every 8 seconds. 2 IfcLevel xxx.xx Transmitter Display Interface level measurement in centimeters or inches 3 % Output xx.xx% Transmitter Display Interface level as a percentage of loop current span 4 Loop xx.
1.6.4.2 Measurement Type: Interface Only (cont.
1.6.4.3 Measurement Type: Interface & Level Display 1 Status IfcLvl % Output Loop Action Comment Transmitter Display Transmitter default display. Status, Interface Level, % Output, and Loop values cycle every 8 seconds. 2 IfcLevel xxx.xx Transmitter Display Interface level measurement in centimeters or inches 3 % Output xx.xx% Transmitter Display Interface level as a percentage of loop current span 4 Loop xx.
1.6.4.3 Measurement Type: Interface & Level (cont.) Display 16 Action Comment 24 New Pass Xxx Enter new password Use up and down keys to select desired value (0–255) 25 Language (select) Select from English or Spanish Changes display language 26 Jupiter HT Ver 3.
1.6.4.4 Measurement Type: Level & Interface Display Action Comment Transmitter Display 1 Status Level % Output Loop Transmitter default display. Status, Level, % Output, and Loop values cycle every 8 seconds. 2 Level xxx.xx Transmitter Display Level measurement in centimeters or inches 3 % Output xx.xx% Transmitter Display Level as a percentage of loop current span 4 Loop xx.
1.6.4.4 Measurement Type: Level & Interface (cont.) Display 18 Action Comment 24 New Pass Xxx Enter new password Use up and down keys to select desired value (0–255) 25 Language (select) Select from English or Spanish Changes display language 26 Jupiter HT Ver 3.
1.7 Configuration Using HART A HART (Highway Addressable Remote Transducer) remote unit, such as a HART 375 handheld communicator, can be used to provide a communication link to the Jupiter transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are shown on the communicator. In addition, the communicator can be used to configure the transmitter. - The HART communicator may need to be updated to include the Jupiter software (Device Descriptors).
1.7.4 HART Menu (Jupiter 2.
1.8 FOUNDATION Fieldbus Digital Communications 1.8.1 Description FOUNDATION Fieldbus™ is a digital communications system that serially interconnects devices in the field. A Fieldbus system is similar to a Distributed Control System (DCS) with two exceptions: • Although a Fieldbus system can use the same physical wiring as an existing 4–20 mA device, Fieldbus devices are not connected point-to-point, but rather are multidropped on a single pair of wires (referred to as a segment).
Details regarding cable specifications, grounding, termination, and other network information can be found in IEC 61158 or at www.fieldbus.org. 1.8.2 Benefits The benefits of Fieldbus can be found throughout all phases of an installation: 1. Design/Installation: Connecting multiple devices to a single pair of wires means less wire and fewer I/O equipment.
An important requirement of Fieldbus devices is the interoperability concept mentioned above. Device Description (DD) technology is used to achieve this interoperability. The DD provides extended descriptions for each object and provides pertinent information needed by the host system. DDs are similar to the drivers that your personal computer (PC) uses to operate peripheral devices connected to it. Any Fieldbus host system can operate with a device if it has the proper DDs for that device.
2.0 Reference Information This section presents an overview of the operation of the Jupiter magnetostrictive transmitter, information on troubleshooting common problems, listing of agency approvals, lists of replacement and recommended spare parts, and detailed functional, performance and physical specifications for the instrument. 2.1 Description The Jupiter is a two-wire, 24 VDC level transmitter based on the concept of magnetostrictive level measurement technology.
2.3 Troubleshooting The Jupiter transmitter is designed and manufactured for years of trouble free operation over a wide range of conditions. Common transmitter problems are discussed in terms of their symptoms and recommended corrective actions. Caution: Do not rotate the Jupiter electronics enclosure or any threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables. 2.3.
2.3.
2.3.3 Troubleshooting Flowchart Start Unit Equipped with Display? No HART Communications OK? Yes Yes Active HART No Display has Text? No Check Voltage at Terminal Board No Voltage? 3 Yes Check Power Supply and Wiring Yes Reverse Wiring Yes Consult Factory Yes Check Loop Current at terminal Board Some problems could be temporarily solved by power cycling the unit. Please call factory if this problem persists.
1 Failure to Operate with Correct Loop Inputs Display Working? Reseat Boards Yes Retest No No Check Loop Current at Terminal Board Loop Current Above 23 mA? Yes Remove Electronic Module Loop Current Above 1 mA? Yes No Replace Electronic Module Replace Terminal Board Display Working? 2 Yes Good Display Retest Unit Display Working? No Yes Key Board Responds? No Replace Electronic Module Yes HART Working? Retest Unit Yes Unit has HART? No Yes No Check Loop Current at Wiring Boar
4 Unit with Display Communicates 3 Corrupt Display Text? Yes Replace Electronic Module Yes No Level Signal Unit with Display Communicates No Error Displayed? Error Codes No No Yes Yes Reload all Parameters Yes Out of Calib Consult Factory No Float is not detected Analog Loop Correct? Check Offset and 4-20 mA Set Points Trim 4-20 mA No Check probe length Retest No Same Error Message? Yes Yes No Display Reading Correctly? Yes 46-648 Jupiter Magnetostrictive Transmitters Replace
2.4 Agency Drawing/Specifications 2.4.
2.4.
2.4.2 Agency Specifications – Explosion Proof Installation Factory Sealed: This product has been approved by Factory Mutual Research (FM) and Canadian Standards Association (CSA) as a Factory Sealed device. NOTE: Factory Sealed: No Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter. However, an Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas. Caution: Grounding (+) will cause faulty operation, but will not cause permanent damage.
2.6 Replacement Parts 2.6.
2.7 Specifications 2.7.1 Performance Accuracy ±0.015" Repeatability ±0.005% of full span or 0.005" (0.127 mm) (whichever is greater) Linearity 0.020% of full span or 0.031" (0.794 mm) (whichever is greater) Maximum level rate of change 6 inches per second (models with HART) Response time 0.
2.7.2 Functional Measured variables Continuous liquid level Input power (at terminals) 12-28 VDC Signal output 4–20 mA 4–20 mA with HART 5.0 NAMUR NE 43 compliant with 3.8 to 21.5 mA useable range Loop resistance 620 maximum ohms @ 24 VDC—refer to chart below Power consumption 0.7 watt, refer to chart below Damping 0 to 25 seconds Error signal 3.
Inches (mm) 8.00 (203) 11.5 (292) 11 (279) 12.5 (318) 8 (203) 11.5 (292) Flanged or NPT Connection Direct Insertion Top Mount Top Mount Offset Top Mount Offset High Temperature Bend 11.5 (292) 11 (279) 12.
Glossary Accuracy The maximum positive and negative % deviation from the actual value over the total span. ANSI American National Standards Institute. CSA Canadian Standards Association Canadian, third party agency that qualifies the safety of electrical equipment. Damping The mathematical averaging of a meter and/or output signal to stabilize the effects of a noisy process due to surface turbulence.
Nonhazardous Area An area where no volatile mixtures of vapors/gas and oxygen will be found at any time. Also called General Purpose Area. Non-incendive Equipment and wiring which in its normal operating condition is incapable of igniting a specific hazardous atmosphere or hazardous dust layer. Offset The distance from the bottom of the tank to the bottom of the probe. Password A numerical value between 0 and 255 that protects stored configuration data from unauthorized manipulation.
Jupiter Magnetostrictive Transmitter ® Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting.
ASSURED QUALITY & SERVICE COST LESS Service Policy Return Material Procedure Owners of Magnetrol/Orion Instruments controls may request the return of a or any part of an instrument for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Instruments returned under our service policy must be returned by prepaid transportation.
