Inspired by Nature…… NEXTSTONE™ INSTALLATION MANUAL
CONTENTS Forward and Important Notes ………………………………………………… 3 Product Line ……………………………………………………………….. 4—7 Basic Tools …………………………………………………………………….. 8 Preparing the Wall ……………………………………………………….. 9—10 Starter Strip Installation ………………………………………………………. 11 Corner Installation ...………………………………………………….…. 12—19 Panel Installation ……………………………………………………….. 20— 24 Accent Rock Installation (for Random Rock Panels Only)……………………. 25 Trim Installation ………………………………………………………… 26—30 Mounting Block Installation ………………………………………………….
FORWARD Compared to real or cast stone, NextStone™ polyurethane products are designed for an easier, quicker installation requiring fewer steps. Masonry skills are not required. This Manual provides basic guidelines for NextStone™ installation. Additionally, it is recommended that Installers review applicable building codes for specific products and/ or geographic areas. This publication is not intended to provide specific advice, legal or otherwise, on particular products or processes.
PRODUCT LINE PANELS Castle Rock Panel - Castle Rock Panels provide a more seamless design with vertical stones. Panels dimensions are 43 ½" x 15 ¼" x 1 ¼" and cover 4.03 square feet each. (4 panels per carton) Random Rock Panel - The original NextStone™ product with the look of quarried stone. Panels dimensions are 15 ½" x 48" x 1½" and cover 4.75 square feet. (4 panels per carton) Slatestone Panel - Slatestone panels provide a faux look finish. Dimensions are 43" x 8 ¼" x 1 ¾" and cover 2.14 square feet.
PRODUCT LINE Castle Rock Outside Corner - 4pcs. per carton (2 left, 2 right). 11" x 15 ½" (long Side) and 7" x 15 ½"( short side). Used to wrap 90˚ corners and sit flush to Castle Rock Panels, preventing compound miter cuts and caulking of the joints. (shown as 1 left) Random Rock Outside Corner - 4pcs. Per carton (2 left, 2 right). 11" x 15 ½" (Long side) and 7" x 15 ½"( short side) Used to wrap 90˚ corners and sit flush to Random Rock Panels preventing compound miter cuts and caulking of the joints.
PRODUCT LINE SANDSTONE ACCESSORIES Metal Starter Strip - 2" x 48" lengths-Used to begin the first (bottom) course of NextStone™ panels by securing the bottom panel and avoiding the need to face screw. Ensures level installation. Sandstone Window and Door Trim - 4pcs. per carton. 2½" x 4" x 48". Used to trim around doors and windows. Can also be used as termination ends for wall applications. Sandstone Outside Corner - 2pcs. per carton. 5½" x 5½" x 48". Used on 90 degree outside corners.
PRODUCT LINE Ledger 4pcs. per carton. 2½" x 4" x 48". Used as a water sill and aids in the transition between other siding products and NextStone™ Panels in wainscot installations. Ledger Outside Corner - 2pcs. per carton, 4¼" x 6¼" Used to wrap corners in conjunction with Ledgers. Prevents the need for compound miter cuts or caulking 90˚ joints. Ledger Inside Corner - 2pcs. per carton, 9 ¾" x 7 ⅝" Used to wrap corners in conjunction with Ledgers.
BASIC TOOLS /EQUIPMENT SAFETY EQUIPMENT Always wear safety glasses for eye protection. Wearing a dust mask is recommended. HAND TOOLS Circular saw with steel or carbide tip blade. (NextStone™ does not dull blades and does not require a special blade). 4' level, tape measure, chalk line, power or cordless drill with 4" bits or extension, framing square or speed square, jigsaw or saber saw, wood rasp, and caulking gun.
PREPARING THE WALLS NEW CONSTRUCTION Step 1 All studs must be straight and true to avoid bulges or dips in the finished wall. Correct any bowed studs prior to installation if necessary. Step 2 All sheathing must be properly fastened to the framing according to building code requirements and/or the sheathing manufacturer’s recommendations. NextStone™ should be applied over a sheathing that provides a smooth, flat, solid, non-expansive, stable surface.
PREPARING THE WALL OVER MASONRY SUB-SURFACE Step 1 A smooth, flat, stable surface is required for proper installation of NextStone™. Concrete walls may need filling unless they are already in a smooth and flat condition. Uneven walls may require furring strips to provide a flat surface. Step 2 When applying NextStone™ directly to concrete walls the use of concrete screws is recommended. Please refer to page 8 for fastener information.
STARTER STRIP INSTALLATION STARTER STRIP In order for NextStone™ panels to be installed properly and level, the starter strip at the base of the wall must be level. Step 1 Mark the wall horizontally where you want the bottom of the panel to rest. Measure up 2½" and partially drive a nail at one corner for attaching your chalk line. Step 2 Attach a chalk line: go to the next corner, repeat step 1, and pull the line taut. Make sure the line is level by using a line level or 48" level.
CORNER INSTALLATION SANDSTONE OUTSIDE CORNERS Step 1 Determine how you plan to finish the corner as this will dictate the length of the corner when using proud corners versus flush. Corners can be capped with ledger or ledger corners. For a ledger, the top of the corner (the end with the lip on top) should be 1 ⅜" below the top of the flange on the top panel. Step 2 Cut 6 pieces of plumbers strap approx. 6" long.
CORNER INSTALLATION SANDSTONE INSIDE CORNERS Step 1 Determine how you plan to finish the corner as this will dictate the length of the corner. Corners can be capped with ledger or ledger corners. For a ledger finish, the top of the corner (the end with the lip on top) should be 1 ⅝" below the top of the flange on the top panel. Step 2 Locate corner so that the bottom of the corner will be flush with the bottom of the bottom panel.
CORNER INSTALLATION SANDSTONE FLUSH OUTSIDE CORNER Step 1 Install moisture barrier. Flush mounted corners allow possible moisture infiltration between the panel and the corner, therefore, a moisture barrier may be required behind the panels and corner extending a minimum of 4" from either side of the corner. A self-adhering flashing membrane such as Grace Vycor® is recommended. Step 2 Flush mounted outside corners are available in 4' heights.
CORNER INSTALLATION All products must be allowed to acclimate; r emoved fr om boxes and stor ed flat at the installation site for a minimum of 48 hours or until properly acclimated prior to installation. Heat and moisture cause expansion. Best results are obtained by installing a cool, dry product. NextStone™ does not warrant against gapping caused by expansion and contraction or improper installation. CASTLE ROCK OUTSIDE CORNER Step 1-Start the 1st course from the outside corner of the wall.
CORNER INSTALLATION All products must be allowed to acclimate; r emoved fr om boxes and stor ed flat at the installation site for a minimum of 48 hours or until properly acclimated prior to installation. Heat and moisture cause expansion. Best results are obtained by installing a cool, dry product. NextStone™ does not warrant against gapping caused by expansion and contraction or improper installation. RANDOM ROCK OUTSIDE CORNER Step 1-Start the 1st course from the outside corner of the wall.
RANDOM ROCK OUTSIDE CORNER, Cont. 5.After curing, fill any gaps between the panel face and converter piece with NextStone™ grout. Fill from the back side to insure a solid grout line is achieved (Fig. 3). Use putty knife along rock edges to achieve a smooth surface. After it becomes tacky, use touch up kit to paint the exposed edges and grout (Fig. 4). 6.Attach the piece as if it were a full panel (Fig. 5).
CORNER INSTALLATION All products must be allowed to acclimate; r emoved fr om boxes and stor ed flat at the installation site for a minimum of 48 hours or until properly acclimated prior to installation. Heat and moisture cause expansion. Best results are obtained by installing a cool, dry product. NextStone™ does not warrant against gapping caused by expansion and contraction or improper installation.
CORNER INSTALLATION All products must be allowed to acclimate; r emoved fr om boxes and stor ed flat at the installation site for a minimum of 48 hours or until properly acclimated prior to installation. Heat and moisture cause expansion. Best results are obtained by installing a cool, dry product. NextStone™ does not warrant against gapping caused by expansion and contraction or improper installation.
PANEL INSTALLATION CASTLE ROCK PANEL Figure 1 Metal Starter Strip - Determine at what height above grade level you want the panel to sit. Measure up 2 ¾" from this point and strike a level line. (Fig. 1) Determine which type of wall installation is required. 1) Paneling the wall using Window Door Trim as termination molding. Install Window and Door Trim (WDT) to both ends of the wall. Insert panel into starter strip and slide behind WDT.
PANEL INSTALLATION RANDOM ROCK PANEL Metal Starter Strip - Determine at what height above grade level you want the panel to sit. Measure up 2 ¾" from this point and strike a level line. Determine which type of wall installation is required. 1) Paneling the wall using Window Door Trim as termination molding. Install Window and Door Trim (WDT) to both ends of the wall. Insert panel into starter strip and slide behind WDT. Attach to the wall using the screw indicator marks on the top and right end tongues.
PANEL INSTALLATION SLATESTONE PANEL Metal Starter Strip - Determine at what height above grade level you want the panel to sit. Measure up 2 ¾" from this point and strike a level line. (Fig. 1) Determine which type of wall installation is required. 1) Paneling the wall using Window Door Trim as termination molding. Install Window and Door Trim (WDT) to both ends of the wall. Insert panel into starter strip and slide behind WDT.
SLATESTONE PANEL INSTALLATION, Cont. Another Option for paneling a wall with outside corners on the right and left (More skill required) Working from the left outside corner (OC), seat the 1st panel against the OC and down against the starter strip, continue as described in section 1. Place the right OC in place for measurement. Place a weather barrier cleat such as black tar paper, Tyvek or the equivalent to the substrate behind the joint.
PANEL INSTALLATION STACKED STONE PANEL Metal Starter Strip - Determine at what height above grade level you want the panel to sit. Measure up 2 ¾" from this point and strike a level line. (Fig. 1) Determine which type of wall installation is required. FigureFigure 1 1 1) Paneling the wall using Window Door Trim as termination molding. Install Window and Door Trim (WDT) to both ends of the wall. Insert panel into starter strip and slide behind WDT.
ACCENT ROCK INSTALLATION ACCENT ROCKS (for Random Rock Panels only) Step 1 - Designing the wall There are 6 unique Accent Rocks to incorporate into any Random Rock installation, 3 colors of the large Accent Rock and 3 colors of the small Accent Rock. The installation of Accent Rocks can be randomly placed along any course. The installer must lay out the job to utilize the four Random Rock panel configurations properly plus utilize the Accent Rocks.
TRIM INSTALLATION All products must be allowed to acclimate; r emoved fr om boxes and stor ed flat at the installation site for a minimum of 48 hours or until properly acclimated prior to installation. Heat and moisture cause expansion. Best results are obtained by installing cool, dry product. NextStone™ does not warrant against gapping caused by expansion and contraction.
TRIM INSTALLATION All products must be allowed to acclimate; r emoved fr om boxes and stor ed flat at the installation site for a minimum of 48 hours or until properly acclimated prior to installation. Heat and moisture cause expansion. Best results are obtained by installing cool, dry product. NextStone™ does not warrant against gapping caused by expansion and contraction. SANDSTONE LEDGER Step 1 The Ledger makes an ideal transition from other building materials.
LEDGER INSTALLATION, Cont. Step 5 If the ledger is used to go over the top of outside or inside corner accessories a compound miter is required. (Ledger Inside and Outside Corners can be used and do not require mitering). This can be achieved using a chop saw or radial arm saw. Place the ledger on the saw table with the back of the ledger flush against the fence (just the way it sits when applied), and make a 45° miter cut. The corner will then require caulking and NextStone™ touch-up paint.
LEDGER INSTALLATION Cont. All products must be allowed to acclimate; r emoved fr om boxes and stor ed flat at the installation site for a minimum of 48 hours or until properly acclimated prior to installation. Heat and moisture cause expansion. Best results are obtained by installing cool, dry product. NextStone™ does not warrant against gapping caused by expansion and contraction.
TRIM INSTALLATION MOUNTING BLOCKS Step 1 Locate the center of the object to be attached to the mounting block (outlet box, hose bib, electrical box, etc.). Then locate where the edge of the panel to be cut out will fall on the panel to the left and mark. Measure from the center of the object to the mark locating bottom of the panel and measure to the mark locating where the left edge of the panel will fall. Step 2 Transfer these measurements to the back of the panel being cut out and mark.
30” COLUMN WRAP INSTALLATION 1) Fir out the desired column to 13 ⅞" x 13 ⅞" . Fig. 1 2) Starter Strip- Determine the height above ground the bottom of the column should be. Measure up 2 3/4" from this point and strike a level line. Attach the top of the starter strip on this line. Level and attach starter strip on each face, stopping 2" from each corner. (Fig. 1) Optional: The panels can be face screwed at the bottom to eliminate the need for a starter strip.
30" COLUMN WRAP, Cont. The Sandstone 18" Column Wrap Cap is designed to fit the Slatestone Column with or without the screw hems. Screw Attachment: Dr ive one screw per side through the bottom lip of the cap all the way into the substrate. Be Careful to angle the Screws so they don’t run through the top of the cap. Do not overdrive screws. Adhesive Attachments: 1) If the top course ends with the screw hem attached: Place adhesive in each corner of the cap and secure. (Fig. 1).
COLUMN WRAP INSTALLATIONS FROM FLUSH CORNERS 1) Fir out the desired column to: Castle Rock: 13 ¾" x 13 ¾" Random Rock: 14 ¾" x 14 ¾" Slatestone: 12 ¾" x 12 ¾" Stacked Stone: 13 ⅝" x 13 ⅝" *Figures shown are with using Slatestone corners. The same install concept is used for all corners. 2) Starter Strip- Determine the height above ground the bottom of the column should be. Measure up 2 ¾" from this point and strike a level line. Attach the top of the starter strip on this line.
COLUMN WRAPS FROM FLUSH CORNERS, Cont. The Sandstone 18" Column Wrap cap is designed to fit over the columns if the top course of corners ends with the screw hems attached or with the screw hems removed. Screw Attachment: Dr ive one scr ew per side thr ough the bottom lip of the cap all the way into the substrate. Be Careful to angle the Screws so they don’t run through the top of the cap. Do not overdrive screws.
SLATESTONE 1PC POST COVER INSTALL (Fig. 1) 1) Post covers are 41” tall. Measure up 41” on the post and cut the post to this height. (Fig. 1) 2) When using a 4x 4 post, either fir out the post to 5 1/2 x 5 1/2 or use the optional Converter Kit Rings. 4 pieces per kit. (Fig. 2) *For 6x6 post - go to # 8 (Fig. 2) 3) Place the bottom ring (marked B), flange down, onto the base surface. Pre-drill the four sides and attach the ring to the post using 2” galvanized screws.
SLATESTONE 2PC POST COVER INSTALL 1) Post covers are 41” tall. Measure up 41” on the post. Cut the post to this height. (Fig. 1) 2) When using a 4 x 4 post, either fir out the post to 5 ½ x 5 ½ or use the optional Converter Kit Rings. 4 pieces per kit. (Fig. 2) (Fig. 2) (Fig. 1) 3) Place the bottom ring (marked B), flange down, onto the deck. Predrilled the four sides and attach the ring to the post using 2” galvanized screws. Use shims to make the ring snug and centered on post. (Fig.
SLATESTONE 1 & 2 PC POST COVER, Cont. 8) Attach the cap by applying adhesive around the top surface of the post. (Fig. 8) In addition, apply adhesive to the inside top of the cap along the inside ledge. ( Fig. 9) (Fig. 8) 9) Install Rail Mounts. After locating the desired height of the railing and securely attaching the mounts (see #5), measure up on the outside of the post cover, and select the spot to place the landing. In this example, Trex ™ universal mounts are used.
MITERED CORNER MITERED OUTSIDE CORNER Step 1 In some situations the installer may prefer to do a miter cut at the corner rather than use the outside corner accessory pieces. This application is most common when the corner is not a 90° corner but works equally as well on 90° corners. Step 2 In exterior applications the corner must first be made water-tight by installing a moisture barrier prior to installing the NextStone™ panels.
MITERED CORNER USING WINDOW DOOR TRIM TO MAKE A CORNER EITHER MORE OR LESS THAN 90° Step 1 If your application calls for a corner trim that is not a 90° right angle, you can construct a corner on any angle using two pieces of door/window trim back to back. With a table saw cut the back side (the side that would be away from the panel and against a door), of the door/window trim pieces length-wise at an angle half that of the wall, i.e.
22" RANDOM ROCK MAILBOX INSTALLATION Unpack and Verify Materials: 1 - Mailbox Enclosure 1 - Mailbox Cover 2 - Removable Brackets (1 top & 1 bottom) 1 - Metal Mailbox The Hardware Package Contains: 8- 2" Screws 4 - Butterfly Screws 4- 2 ¾" Screws 4 - Washers 2 - Nuts and Bolts (Mailbox door pull) 2– Velcro strips *Please contact the vendor if materials are missing. Consider these Points Before Installing: A) Follow any USPS setback requirements.
22" RANDOM ROCK MAILBOX INSTALLATION, Cont. 5A Step 5 - Attach to Post A) Remove the 12 screws holding the top bracket and remove the bracket. Slide the mailbox forward to expose the top of the third bracket. DO NOT remove the mailbox from the enclosure. Leave the block of foam under the mailbox attached, as this helps fill the gap between the mailbox and the enclosure. B) Drive 4 -2" screws through the top of the mailbox mounting plate (3rd bracket) into the top of the post.
22" SLATESTONE MAILBOX INSTALLATION Unpack and Verify Materials: 1 - Mailbox Enclosure (9 pieces) 4 - Brackets 1 - Metal Mailbox and Flag 1 Cap The Hardware Package Contains: 4 - 1 1/2" Screws 4 - Butterfly Screws 4 - 3" Screws 4 - Washers 40 - 2 1/2" Screws 2 - Nuts and Bolts *Please contact the vendor if any parts are missing. Consider these Points Before Installing: A) Follow any USPS setback requirements.
6E Step 6 - Attaching the Mailbox Enclosure A) The enclosure has 9 pieces. All are marked on the inside. Starting with #1, seat the bottom of the panel in the bottom ring. Secure by face screwing the panel to the bottom ring using 3 2 1/2” screws. When possible, drive the screw in the grout lines. This hides the screw head and minimizes any touch up work. B) Going counter clockwise, seat and secure panels #2, 3 and 4 in the same manner.
TOUCH UP FINISHING THE JOB FOR A PROFESSIONAL APPEARANCE Panel cuts which result in exposed polyurethane must be coated to prevent discoloration. The NextStone™ Touch Up Kit contains touch up paint, instructions and brushes. Each kit is specific to the panel colors and rock profile. Touch Up Paint Kit Step 1 Inspect the job closely for any nicks, scratches or exposed cut edges of panels and apply the appropriate touch-up paint.
CLEAN UP The natural appearance of NextStone™ products are maintained with little effort. Although NextStone™ products will get dirty, like anything exposed to the atmosphere, a heavy rain or a simple washing with a garden hose will do wonders. If additional cleaning is required the following steps outline the recommended cleaning procedure. Step 1 Any liquid soap or a light spray of simple green or the equivalent, followed by light brushing with a soft bristle brush will work with our product.
FREQUENTLY ASKED QUESTIONS Q. What is the NextStone™ product made from? NextStone™ products are manufactured with advanced hybrid polyurethane composites which allows us to reproduce the most realistic synthetic stone texture and look available. Q. What is required to cut the NextStone™ product? NextStone™ products are easily cut with a hand saw, circular saw, or virtually any kind of carpentry saw or cutting device. (see page 8) Q.
FREQUENTLY ASKED QUESTIONS Q. What maintenance will be required down the road? Because of the NextStone™ polyurethane formulation and its durable coating there is virtually no maintenance required. NextStone™ offers a 20 year limited warranty. (see page 57) Q. How will NextStone™ handle the elements? NextStone™ products have been tested equivalent to 20 years in an advanced weather testing chamber with very little discoloration to the products. Q.
TAKE-OFF SHEET PANELS Castle Rock Panel dimensions are 15¼" x 43¼" x 1 ½". Each Panel covers 4.03/sq. ft. Configure Square Footage of area to be covered. (length x width) Total Square Feet _______ / 4.03sq.ft. = _________ number of Panels necessary. Round total to nearest box quantities of four (4) panels per box. Random Rock Panel dimensions are 15 ½" x 48" x 1 ½". Each Panel covers 4.75/sq. ft. Configure Square Footage of area to be covered. (length x width) Total Square Feet _______ / 4.75sq.ft.
TAKE-OFF SHEET CORNERS cont. Sandstone Outside Corner dimensions are 5 ½" x 5 ½" x 48" Configure Vertical Linear Inches. Total Linear Inches _______ / 48" = _____ number of pieces of corners. Sandstone Outside Corners can be used with any rock profile, except Slatestone. The Panel will fit behind the corner. Two (2) corners per box. Sandstone Flush Outside Corner dimensions are 3" x 3" x 48" Configure Vertical Linear Inches. Total Linear Inches _______ / 48" = _____ number of pieces of corners.
TAKE-OFF SHEET ACCESSORIES 1. Sandstone Ledger dimensions are 2 ½" x 4" x 48" Configure Horizontal Linear Feet. Total Linear Feet ______ / 4' = number of pieces of Ledger. This accessory is used to trim out the top row and can be used with any rock profile. Four (4) Ledgers per box. 2. Sandstone Window/Door Trim dimensions are 2 ¼" x 3 ½" x 48" Configure Vertical and Horizontal Linear Feet. Total Linear Feet _____ / 4' = number of pieces of window/door trim.
SPEC DATA Product Description: NextStone™’s masons and master craftsmen have created products that are an ideal combination of stone textures and sizes, melding them artistically into an extremely easy to install paneling system. NextStone™ products are a light weight veneer wall panel system, providing a very realistic “rock wall” appearance. These products are intended for exterior applications over masonry, wood framed, or metal framed construction, be it residential or commercial.
SPEC DATA Product Type Length (inch) Width (inch) Thicknes s (inch) Coverage Per Piece Weight Per Piece Qty Per Carton Castle Rock Panel 43.25" 15.5" .88" - 1.44" 4.03 sq. ft. 4.08 lbs. 4 Random Rock Panel 48" 15.5" .88" - 1.5" 4.75 sq. ft. 5.1 lbs. 4 Slatestone Panel 43" 8.25" .88" - 1.5" 2.14 sq. ft. 2.5 lbs. 8 Stacked Stone Panel 46.5" 13.25" .88" - 1.5" 3.63 sq. ft. 4.30 lbs. 5 Accent Rocks, Large 11.5" 15.5" 1.5" 1.2 sq. ft. .94 lbs.
SPEC DATA Listed below are the colors of NextStone™ Panels with color codes along with their suggested coordinating Sandstone trim colors.
SPEC DATA Listed below are the colors of NextStone™ Panels with color codes along with their suggested coordinating Sandstone trim colors.
Material Safety Data Sheet Effective date: 5/28/04 Supersedes: n/a Section 1: PRODUCT AND COMPANY IDENTIFICATION: Product: Product Use: Distributor: Polyurethane siding panels and accessories Exterior and interior siding product NextStone™ P.O. Box 39914 Denver, Co. 80239-0914 (303) 371-8232 (303)371-8296 (fax) www.NextStone™.com Section 2: COMPOSITION INFORMATION ON INGREDIENTS: *No Hazardous Ingredients* Component: % Weight Case No. Polyurethane (rigid) Proprietary Ingredients 94.
Section 5: REACTIVITY DATA: Stability: Incompatibility (Materials to avoid): Hazardous decomposition products: Stable under normal conditions Avoid open flame. Avoid contact with oxidizing agents. Product may autoignite at temperatures in excess of 450 degrees Fahrenheit.
Warranty Important: All Claims under this warranty must be reported to NextStone™ within sixty (60) days of the date that the defect is first discovered. Claimant should describe the defect and provide name, address, date of installation and warranty certificate number if available. Original Owner’s 20 Year Limited Liability Warranty: NextStone™ rock-face paneling and accessories are manufactured using quality raw materials and produced with engineering excellence designed for years of maintenance free use.
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Inspired by Nature…… Designed by NextStone™. www.NextStone™.com 866-371-8232 VER. 07.27.
