L OPERATION AND PARTS MANUAL GloBug MODELS GB12BW/BS/BP LIGHTING SYSTEM Revision #2 (11/03/08) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS MQ GLOBUG LIGHTING SYSTEM Table Of Contents ..................................................... 2 Parts Ordering Procedures ....................................... 3 Safety Message Alert Symbols ................................. 4 Rules For Safe Operation ...................................... 5-7 Specifications ............................................................ 8 Dimensions (GB12BW) ............................................. 9 Dimensions (GB12BS) ...........................
www.multiquip.com Effective: January 1st, 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
GB12BW/BS/BP LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION WARNING - READ THIS MANUAL Failure to follow instructions in this manual may lead to Serious Injury or even Death. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. ■ ALWAYS make sure that the GB12BW (tripod) lighting system is placed on secure firm level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION ■ When transporting the tripod lighting system, always place tripod in the stow position, then place tripod into its carrying case. ■ ALWAYS remove the balloon/lamp assembly from the mast when transporting any of the GloBug lighting systems. This will prevent damage to the bulb due to vibration. ■ NEVER leave the balloon/lamp exposed during transport. Exposure to excess wind or rain could damage the balloon's nylon cover.
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION DANGER - Electric Shock Hazards ALWAYS keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical WET HANDS shock, thus causing Bodily Harm or even Death.
GB12BW/BS/BP LIGHTING SYSTEM — SPECIFICATIONS Table 1. Specifications GloBug Lighting System Model Input Voltage Ballast Frequency Max. Current GB12BW/BS/BP 120 VAC Electronic Ballast (50Hz/60Hz) 60 Hz Single-Phase 4.5 Amps Lamp Lamp Type Lumens Light Coverage (360°) 400 Watt Metal Halide 34,000 90 ft. (27.4 meters) Surface Temperature (Longitudinal) 476.6°F (247°C) Max. Surface Temperature (Transversal) 417.2°F (214°C) Max. Fan Motor Balloon Fan Motor Max. Current Pressure 115 VAC, 60 Hz .
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BW) H I J B K L A D E G C F Figure 1. Dimensions (GB12BW) TABLE 2. DIMENSIONS Reference Letter Dimension in. (mm.) Reference Letter Dimension in. (mm.) A 52-54 in. (1,305 ~ 1,365 mm.) G 32 in. (815 mm.) B 60-62 in. (1,503 ~ 1,572 mm.) H 33 in. (850 mm.) C 8.0 in. (190 mm.) I 20 in. (500 mm.) D 50 in. (2,640 mm.) J 23 in. (560 mm.) E 52 in. (1,300 mm.) K 73-108 in. (1,837 ~ 2,720 mm.) F 36 in. (901 mm.) L 85-120 in.
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BS) B C D A E Figure 2. Dimensions (GB12BS) TABLE 3. DIMENSIONS Reference Letter Dimension in. (mm.) Reference Letter Dimension in. (mm.) A 83.26 -102.95 in. (2,115 - 2,615 mm.) D 35.00 in. (900 mm.) B 52.16 in. (1,325 mm.) E 35.00 in. (900 mm.) C 33.00 in. (850 mm.) PAGE 10 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BP) B A Figure 3. Dimensions (GB12BP) TABLE 4. DIMENSIONS Reference Letter Dimension in. (mm.) A 23.00 in. (560 mm.) B 33.00 in. (850 mm.) GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — FOOTCANDLE PLOT 360 degree coverage .5 1 2 5 10 Values listed as footcandles Scale: Grid = 50 ft. (15.25 meters) Figure 4. Floodlight Footcandle Plot (BAL 85-Drum Shaped) PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
(B) GB12BW/BS/BP LIGHTING SYSTEM — GENERAL INFORMATION The Multiquip GloBug GB12W, GB12BS and GB12BP are general purpose portable glare-free lighting systems. Typical applications for these types of lighting systems include construction sites, emergency road crews and backyard parties. Balloon Envelopes The GloBug lighting system can be configured with a variety of balloon envelopes (canopy). Please contact the MQ sales department for the balloon of your choice.
GB12BW/BS/BP LIGHTING SYSTEM — COMPONENTS COVER CARRYING CASE 4 3 GB12BP 9 12 11 10 GB12BW 5 2 6 GB12BS 13 16 1 7 15 8 14 Figure 7. Major Components PAGE 14 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — COMPONENTS Figure 7 shows the location of the components for the GloBug lighting system. The function of each component is described below: 1. AC Power Cable – Connect this cable to a 120 VAC, 60 Hz power source. 2. Lamp Power Cable – Quick-disconnect cable. Provides AC power to lamp assembly. 3. Balloon – This balloon is made of heat-resistant polyester, with a diameter of 33 inches (850 mm). 4.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW) CAUTION - READ MANUAL Please read this entire manual carefully before attempting to operate any of the GloBug Lighting Systems referenced in this manual. Failure to read this manual could cause damage to the equipment and serious bodily injury to the operator. DEPLOYMENT Tripod Deployment (GB12BW) 1. Place the tripod on a firm level surface so that it will not slide or turn over.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW) Balloon Assembly Placement (GB12BW) 1. Place balloon assembly (Figure 11) onto mast and tighten Upper T-handle. 3. Next, fold the protective cover (Figure 13) into itself and zip. PROTECTIVE COVER ZIPPER UPPER T-HANDLE PROTECTIVE COVER MAST Figure 13. Folding Protective Cover LOWER T-HANDLE 4. Connect the AC power cable (Figure 14) to the lamp power cable. Figure 11. Light Assembly Placement 2.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW) 5. Attach the S-type hook (Figure 15) on the AC power cable onto the washer-eylet located on the bottom plate of the light assembly. 2. To improve stability and to prevent tipping of the light unit, place sand bags or similar type weight over the tripod legs or weight hook as shown in Figure 16. BOTTOM PLATE S-TYPE HOOK WASHER EYELET UPPER T-HANDLE MAST RAISE LOWER T-HANDLE WEIGHT HOOK Figure 15.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — OPERATION (GB12BW) Applying Power (GB12BW) 3. Disconnect lamp power connector (Figure 18) from the AC power cable. 1. If using a portable generator, start the generator as referenced in the "Start-up Section" of the supplied generator manual. 2. Once the generator has started, plug the AC power cord from the lamp into a GFCI receptacle on the generator. 3.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — STORAGE (GB12BW) LATCH ZIPPER MAST UPPER LOWER PROTECTIVE COVER Figure 20. Unzipping the Protective Cover 3. Un-hook lamp AC power cable from washer eyelet (Figure 15). Place the AC power cable inside the protective cover (Figure 21). Fully zip protective cover and fold velcro tab in place. PROTECTIVE COVER Figure 23. Retracting Tripod Legs 7. Once tripod legs are in the stow position, place velcro strap (24) around all three tripod legs.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS) The pole clamp assembly used in this setup procedure is a dual type clamp. One side of the NOTE clamp is for the attachment of the main pole of the lighting system. The other side of the clamp is used for the attachment of a support pole that is usually connected to a piece of equipment such as a paver. Pole Setup (GB12BS) Refer to Figure 26 for the following procedure. 1. Remove the offset pole (B) from the shipping container.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS) Removing the Protective Covering (GB12BS) 1. Expose the balloon by pulling down on the velcro tab and unzipping the protective cover as shown in Figure 27. Also remove the AC power cord at this time. Connecting Power Cable (GB12BS) 1. Connect 15 ft. (4.6 meters) AC power cable (Figure 29) to the lamp power cable. PROTECTIVE COVER AC-POWER CABLE VELCRO TAB Figure 29. Connecting Power Cables Figure 27. Removing Balloon/AC Power Cord 2.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS) Raising the Mast (GB12BS) 1. Before raising the mast, make sure the T-handle bolt lock (see Figure 26-O) is securely tightened. This will prevent the balloon/lamp assembly from falling off. In addition make sure that the lamp power cable is connected to the mating end of the power source cable. 2. Raise extension pole (see Figure 26-L) to desired height. Watch out for any overhead obstructions. 3.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE CAUTION - READ SAFETY GUIDELINES 4. Roll the balloon envelope (Figure 33) upwards to expose the lamp. Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. Failure to read and understand these safety guidelines could cause severe equipment damage and bodily harm. BALLOON ENVELOPE Replacing the Lamp 1. Allow lamp (Figure 32) 15-20 minutes to cool before changing. ZIPPER Figure 33.
GLOBUG SOLO Jr. LIGHTING SYSTEM — MAINTENANCE 7. Remove lamp (Figure 36) from lamp scocket by turning lamp in a counterclockwise direction. 2. Slide the old or worn balloon envelope (Figure 39) over the top of the lamp guard assembly. LAMP GUARD BALLOON ENVELOPE SOCKET LAMP Figure 39. Removing the Balloon Envelope Figure 36. Removing Lamp 8. Install replacement lamp (Figure 37) into lamp socket and turn lamp in a clockwise direction until tight. 3.
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE Filter Replacement 5. Install a new filter over the brace as shown in Figure 44. Be sure to align the cut of the filter over the brace. WARNING - HOT SURFACE (LAMP FRAME) DO NOT replace filter immediately, allow a sufficient amount of time for the lamp assembly to cool down before changing filter. BRACE FILTER 1. Remove the balloon as described in the "Removing the Lamp/Balloon" section. 2. Disconnect the lamp power cable. 3.
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM) J1 L1 J2 M1 C1 FAN MOTOR S1 LW1 Figure 46. Electrical Wiring Diagram TABLE 5. REFERENCE DESIGNATIONS REF. DESC. J1 J2 C1 Lw1 S1 L1 DESCRIPTION PART NUMBER CABLE (MAIN-1A) CP CABLE (MAIN-2A) CP ELE-BALLAST (A-400W-Y)CP A300135500 A300135600 Lamp WIRE CP A300075200 A300135300 SOCKET ASSY. E000009601 400W (MH400/C/U) E000031700 GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE GB12BP GB12BW B1 L1 B2 L3 B3 L4 B1 B2 E1 L2 B4 B2 E1 T2 B1 B2 E2 T4 P5 P6 B2 P4 E2 E1 GB12BS T1 P3 P1 E2 P2 Figure 47. Maintenance Check Points PAGE 28 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 47 and Table 6. TABLE 6.
GB12BW/BS/BP LIGHTING SYSTEM — TROUBLESHOOTING (LAMPS) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 7) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department. TABLE 7. LAMP TROUBLESHOOTING SYMPTOM Lamp does not light.
GB12BW/BS/BP LIGHTING SYSTEM — TROUBLESHOOTING (MAST) Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit handling and maintenance inspections, but in the event of a just as it is and consult or company's service department. breakdown, please take a remedial action following the diagnosis based on the Mast Troubleshooting (Table 8) information shown below. TABLE 8. MAST TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Mast cannot be raised.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. Sample Parts List: NO. 1 2 2 3 4 PART NO. PART NAME QTY. 12345 BOLT ....................... 1.... WASHER, 1/4 IN. ...
GB12BW/BS/BP LIGHTING SYSTEM — SPARE PARTS GloBug LIGHTING SYSTEM 1 TO 3 UNITS Qty. P/N Description 2 ......... E000031700 .... BULB 2 ......... A300135300 .... ELECTRICAL BALLAST 2 ......... A100015901 .... BALLOON CLOTH GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — NAMEPLATE AND DECALS NAMEPLATE AND DECALS. DANGER DANGER GloBug INFORMATION Make sure the power cable from the generator is connected to the lamp power cable securely. A loose connection may cause a short circuit. To prevent tipping, NEVER use in winds that exceed 16 mph ( 7 m/ sec). NEVER use on an incline of 5 degrees or more. The possibility of tipping exists. Pull tripod downward at the tip end. Put sandbags on tripod to improve the stability.
GB12BW/BS/BP LIGHTING SYSTEM— NAMEPLATE AND DECALS NAMEPLATE AND DECALS. NO. PART NO. PART NAME 1 DCL1260 DECAL; DANGER, CAUTION, WARNING INFO. 2 DCL1002 DECAL; DANGER, PIPE CLAMP 3 DCL1261 DECAL; DANGER, ELECTRICAL SHOCK HAZ. WARNING, BURN HAZARD (LAMP) DANGER, HIGH VOLTAGE 4 DCL1263 DECAL; CAUTION, LAMP INFORMATION 5 DCL1001 DECAL; DANGER, TRAVEL SPEED 6 DCL1262 DECAL; LATCH QTY. 1 1 1 REMARKS 1 1 1 GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — MAST/TRIPOD ASSY. (GB12BW) MAST/TRIPOD ASSY. (GB12BW) 8 10 9 1A 1 12 11 13 2 19 20 6 25 24 26 25 21 16 14 22 15 18 17 23 3 6 5 4 7 27 6 PAGE 36 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — MAST /TRIPODASSY. (GB12BW) MAST/TRIPOD ASSY. (GB12BW) NO. PART NO. PART NAME QTY. REMARKS 1A A000019600 TRIPOD, ASSY. ..............................................1 ........... INCLUDES ITEM W/ * 1 A200039900 TRIPOD, FOOT ONLY .....................................1 ...........
GB12BW/BS/BP LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY. FAN BLOWER/LAMP BASE ASSY. (GB12BP) PAGE 38 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY. FAN BLOWER/LAMP BASE ASSY. (GB12BP) NO. PART NO.
GB12BW/BS/BP LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY. BALLOON/LAMP GUARD ASSY. (GB12BP) PAGE 40 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY. BALLOON/LAMP GUARD ASSY. (GB12BP) NO. PART NO. PART NAME QTY. REMARKS 1 E000031700 LAMP, MH400/C/U 1 2 2214420411 LAMP GUARD 1 3 A100015901 BALLOON CLOTH, CP 1 4 E000009601 SOCKET ASSY.
GB12BW/BS/BP LIGHTING SYSTEM — OFFSET POLE ASSY. (GB12BS) OFFSET POLE ASSY. (GB12BS) 1 7 3 5 6 10 28 9 4 12 2 11 11 12 22 13 21 13 14 15 14 17 12 16 14 17 8 19 20 29 18 24 21 22 14 15 14 23 16 12 14 17 27 19 29 2 26 25 18 24 PAGE 42 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
GB12BW/BS/BP LIGHTING SYSTEM — OFFSET POLE ASSY. (GB12BS) OFFSET POLE ASSY. (GB12BS) NO. PART NO. PART NAME QTY.
Effective: February 22, 2006 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.
