Indoor Fireplace User Manual

ManualsBrandsMonessen Hearth ManualsIndoor FireplaceILDV20NV

0511

ILDV cover

9/08











83D0511 3/09 Rev. 3









      

    



         





 

  

  



  



  



      

       





     







       





          

        





 





     





                        

   



    







       





   









Summary of content (40 pages)

PAGE 1
ILDV Series Direct Vent Gas Fireplace Insert Models: iLDV20NV & iLDV20PV ILDV30NV & ILDV30PV WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance.
PAGE 2
ILDV20/ILDV30 Fireplace Insert CONTENTS Important Safety Information........................3 Checking Gas Pressure...............................19 Product Features............................................5 Electrical Installation...................................20 Electrical Wiring........................................20 Code Approval................................................5 Pre-Installation Information Installing Above 2000 Feet..........................
PAGE 3
IMPORTANT SAFETY INFORMATION ILDV20/ILDV30 Fireplace Insert OWNER Please leave these instructions with the appliance. Please retain these instructions for future reference. WARNING INSTALLER • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous.
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IMPORTANT SAFETY INFORMATION ILDV20/ILDV30 Fireplace Insert 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. 16. Do not obstruct the flow of combustion and ventilation air in any way.
PAGE 5
product features and code approval ILDV20/ILDV30 Fireplace Insert product SPECIFICATIONS • This appliance has been certified for use with either natural or propane gas. Refer to the appropriate • • • • • • data plates. This appliance is not for use with solid fuels. The appliance is approved for bedroom or bedsitting room installations. The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.
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pRE-INSTALLATION INFORMATION ILDV20/ILDV30 Fireplace Insert HIGH ELEVATIONS Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level. For elevations above 4,500 feet (1,370 m) in USA, installation must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
PAGE 7
insert dimensions I ILDV20/ILDV30 Fireplace Insert G H J K C L D B F E A 0511 ILDV20 ILDV30 ILDV dims A 21Z\v" 25Z\v" 9/08 B 13C\zn" 16C\zn" Figure 2 ILDV Fireplace Insert Dimensions 83D0511 C 13M\," 14B\," D 24" 28Z\," E 17M\," 20C\v" F 6Z\v" 6Z\v" G 16B\," 20C\zn" H 8C\," 9M\," I 3Z\," 4" J 2Z\," 2C\zn" K 6C\," 7B\," L 2C\v" 3"
PAGE 8
ILDV20/ILDV30 Fireplace Insert general installation INFORMATION The following factors should be taken into consideration: • This insert should have sufficient access for its safe operation and maintenance. • The flow of combustion and ventilation air must not be obstructed. • Minimum clearances to combustibles, such as mantels, must be maintained. Refer to • • • Pages 9 and 10, Figures 3 and 4. Never obstruct the front opening of the insert.
PAGE 9
ILDV20/ILDV30 Fireplace Insert clearances INSERT Clearances no combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. Co Side Wall mb Fa cin g us tib le Ma nte l Side Facing To p 12” (305 mm) 9” (228 mm) 12” (305 mm) Maximum Depth 3/4” (19 mm) Maximum Depth Combustible Facing NOTE: Side clearance to combustibles is 10" (254 mm) from opening whether it is side wall or mantel legs.
PAGE 10
ILDV20/ILDV30 Fireplace Insert INSTALLATION INSERT PLACEMENT • The insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (UL-127, solid fuel) fireplace. Repair any fireplace damage prior to installation. • Because the insert uses a circulation blower, clean the fireplace, smoke shelf and chimney before installing. • This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location.
PAGE 11
installation ILDV20/ILDV30 Fireplace Insert ZERO-CLEARANCE (METAL) FIREPLACE REQUIREMENTS • The damper and grate must be removed. • The smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed • (if applicable). Do not remove or alter the insulation or any structured rigid frame members (metal sides, floor, door frames, face of the fireplace, etc.). WARNING • Installer must attach red warning plate to the inside of the firebox of fireplace with screws supplied.
PAGE 12
WARNING Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life. notice ILDV20/ILDV30 Fireplace Insert Failure to follow these instructions will void the warranty. Vent installation INSTALLATION PRECAUTIONS Consult local building codes before beginning the installation.
PAGE 13
vent installation ILDV20/ILDV30 Fireplace Insert WARNING VENT REQUIREMENTS • Make sure the exhaust pipe on heater connects to exhaust portion of cap. Attach flex liners. Figure 6 • Do not crimp or rupture liner when bending it into chimney offsets. • The exhaust vent must reline the entire length of chimney and terminate above chimney top. • Vent must meet all vent manufacturer's requirements when installed.
PAGE 14
vent installation ILDV20/ILDV30 Fireplace Insert ALTITUDE CONSIDERATIONS WARNING This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you need to resize orifice for use at high altitude, contact your dealer. Failure to adjust air shutter properly may lead to improper combustion which can create a safety hazard.
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vent installation ILDV20/ILDV30 Fireplace Insert VENT CONFIGURATIONS Termination Kits:AI31TK33A, HEDV32T812, HEDV32T1212, HEDVRT Exhaust Exhaust Inlet 3" (75 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Any cracks or damage inside chimney must be repaired The block-off plate (AI31AK33) must seal intake to the chimney space so that air is drawn down chimney for combustion air. Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room.
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vent installation ILDV20/ILDV30 Fireplace Insert MANIFOLD REMOVAL AND INSTALLATION The manifold is shipped attached to insert. It may be removed to allow tight installation. 1. Remove glass door assembly following instructions on Page 29, Figure 34. 2. Lightly tap on flange of exhaust baffle assembly towards you until disengaged. Remove baffle, manifold and gasket from unit. Figure 10 3. ILDV20: Attach the solid closed baffle plate. ILDV30: Attach the slotted baffle plate. Figure 11 4.
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INSERT INSTALLATION ILDV20/ILDV30 Fireplace Insert check gas type Use proper gas type for the insert you are installing. If you have conflicting gas type, do not install insert. See dealer where you purchased the insert for proper insert according to your gas type. WARNING A qualified installer or service person must connect appliance to gas supply. Follow all local codes. CAUTION Install gas piping to insert location For propane/LP units, never connect insert directly to the propane/ LP supply.
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INSERT installation Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. CAUTION WARNING ILDV20/ILDV30 Fireplace Insert A manual shut-off valve is factory installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 13 NOTE : The gas line connection may be made using 1/2" rigid tubing or an approved flex connector.
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ILDV20/ILDV30 Fireplace Insert CHECK GAS PRESSURE 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. Install and attach flex line provided with on this appliance to 1/2" gas line. 3. After completing gas line connection, purge air from gas line and test all gas joints from the gas meter to the fireplace for leaks.
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ILDV20/ILDV30 Fireplace Insert ELECTRICAL INSTALLATION Electrical Wiring CAUTION WARNING This insert will work without any electrical supply. Electricity is only needed to operate blower. Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city and state codes.
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ILDV20/ILDV30 Fireplace Insert log placement WARNING Before you begin - This unit is supplied with six (6) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. The positioning of the logs is critical to the safe and clean operation of this heater.
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log placement ILDV20/ILDV30 Fireplace Insert Figure 17 Place Log #6 3. Align the two pin holes on Log #6 onto the burner. Figure 17 LG537 Log #6 LG537 ILDV log 6 Figure 18 9/08 Log #1 Place Log #1 4. Place log #1 by aligning the holes to the burner pin. Figure 18 LG538 LG538 log #1 9/08 LogILDV #2 Figure 19 Place Log #2 5. Position log #2 so that it is resting on log #1.
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log placement ILDV20/ILDV30 Fireplace Insert Log #3 6. ILDV20: Position log #3 so the bottom right end is resting behind log #2 and the left end is resting on the flat area on log #2. ILDV30: Position log #3 so that the bottom right end is resting on the pad on log #2 and the left end is resting on the flat spot on log #1. Figure 20 Figure 20 Place Log #3 LG540 LG540 ILDV log #3 9/08 7. Align log #4 hole to the burner pin and rest on log #1. Figure 21 Log #4 Figure 21 Place Log #4 LG541 8.
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ILDV20/ILDV30 Fireplace Insert surround installation INSTALL SURROUND 1. 2. 3. 4. Remove glass door assembly. Page 29, Figure 34 Align cast or beveled surround holes with insert and attach with screws provided. Re-attach glass door assembly. Attach filigree to face by gently pushing into place.
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ILDV20/ILDV30 Fireplace Insert OPERATING INSTRUCTIONS WARNING for your safety read before lighting If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas.
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OPERATING INSTRUCTIONS ILDV20/ILDV30 Fireplace Insert Lighting pilot for the first time You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray WARNING approved leak testing method If using a soap and water solution to test for leaks, DO NOT spray solution onto control body. danger • Electronic sniffer Never check for gas leak with open flame! NOTE: Remove any excessive pipe compound from the connections.
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ILDV20/ILDV30 Fireplace Insert OPERATING INSTRUCTIONS Lighting burner main burner switch The “ON/OFF” switch for the main burner can be found on the right side of insert surround. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. Figure 27 Lighting the burner Depress and turn the knob counterclockwise than four (4) seconds for the burner to ignite. to the “ON” position.
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ILDV20/ILDV30 Fireplace Insert AIR SHUTTER ADJUSTMENT (NATURAL GAS ONLY) ADJUST THE AIR SHUTTER The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for Natural Gas and fully open for Propane installation at sea level. The burner on Natural Gas models may be adjusted for high altitude as follows: • To increase air mixture, open the shutter more. This will reduce soot formation. Figure 32 • To decrease air mixture, close the shutter.
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GLASS FRAME REMOVAL CAUTION Always use gloves when handling broken glass. WARNING ILDV20/ILDV30 Fireplace Insert Make sure the glass panel edges do not touch any metal parts during thermal expansion. GLASS FRAME REMOVAL 1. Carefully remove upper filigree by pulling straight out. 2. Remove glass frame from insert by releasing two latches on top of insert and lifting the door up and off the unit. Figure 34 3. Set glass frame aside. 4. Re-install in reverse order.
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BLOWER REMOVAL and ASSEMBLY ILDV20/ILDV30 Fireplace Insert BLOWER REPLACEMENT Turn off the unit and allow to cool completely. Turn off gas at shut-off and disconnect all electricity to unit. 1. 2. 3. 4. 5. Remove the decorative filigree by gently pulling it out. Rotate the cam on the glass toward the center. Tilt the glass out left and release it from the track. Set the glass on a towel out of the way. Remove the logs and bricks. To remove the brick, unfasten the brackets located on the right and left.
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BLOWER REMOVAL and ASSEMBLY ILDV20/ILDV30 Fireplace Insert BLOWER PARTS LIST: CAUTION Description Qty. 20ILDV 30ILDV Blower 1 53D2196 56D2196 Parts not shown Disc Bracket 1 39D0098 39D0098 Blower Snap Disc 1 26D2870 26D2870 Speed Control 1 26D0746 26D0746 Wire Assembly 34" 1 83D0521 83D0521 Wire Assembly 16" 2 83D0522 83D0522 Variable Speed 1 Control 2 FP1945 blower OFF 110/115 V AC Blower Plug Black Label all wires prior to disconnection when servicing controls.
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CLEANING and MAINTENANCE ILDV20/ILDV30 Fireplace Insert Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. Venting system A qualified agency should examine the venting system annually. Cleaning glass Clean the ceramic glass periodically. Condensation will sometimes form on the glass during a cold startup. This is normal for all gas fireplaces and inserts. This condensation often attracts dust and lint to the surface of the glass.
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CLEANING and MAINTENANCE ILDV20/ILDV30 Fireplace Insert WARNING firebox cleaning 1. 2. 3. 4. 5. 6. 7. 8. • Allow logs to cool completely before cleaning. Logs reach high temperatures. • Make sure clearances to combustibles leave enough room for maintenance and service. • Carefully reassemble and reseal insert properly after any cleaning or servicing. Carefully remove log set, and embers from combustion chamber. Vacuum burner compartment thoroughly. Vacuum any dust off logs.
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ILDV20/ILDV30 Fireplace Insert MAINTENANCE Yearly service procedure Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximately 3/8" of the top of thermopile and touch top of thermocouple. Figure 38 If not, contact dealer for service. 2. Turn gas control knob to “OFF” position to shut off gas to heater. See step “To Turn Off Gas”, Page 27.
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REPLACEMENT PARTS ILDV20/ILDV30 Fireplace Insert 3 9 7 5 8 2 4 6 1 14 10 11 15 12/13 17 18 19 20 22 24 16 28 26 23 25 21 23 27 0511 ILDV parts 9/08 83D0511 35
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REPLACEMENT PARTS ILDV20/ILDV30 Fireplace Insert WARNING Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. ILDV20NV ILDV20PV ILDV30NV ILDV30PV Description Qty.
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TROUBLESHOOTING WARNING ILDV20/ILDV30 Fireplace Insert Turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. NOTE: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Piezo ignitor will not light the pilot after repeated pressing of piezo ignitor. 1. Defective ignitor 1. Check connections to ignitor. Replace ignitor if ignitor connections are good, but there is no spark. 2.
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ILDV20/ILDV30 Fireplace Insert 38 83D0511
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ILDV20/ILDV30 Fireplace Insert Limited lifetime warranty policy Lifetime Warranty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. Five Year Warranty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.
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ILDV20/ILDV30 Fireplace Insert Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) ILDV20NV 67.5 ILDV20PV 73.9 ILDV30NV 71.9 ILDV30PV 83.7 Steady State (%) Fan-OFF Fan-ON 73.5 74.5 79.8 80.8 76.5 77.5 88.6 89.6 D.O.E. (AFUE%) 66.4 74.6 65.9 68.5 MHSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.com MARCH 2009 83D0511 • Rev.