Installation Manual
7
6. Mounting the Branch Box
(1) Install the suspension bolts (procure locally) at the specifi ed pitch (Fig. 4-2, 4-3).
(2) Fit the washers (1, 2) and nuts (procure locally) to the suspension bolts.
(Fig. 6-1)
(3) Hang the unit on the suspension bolts.
(4) Fully tighten the nuts (check ceiling height).
(5) Use a level to adjust the branch box to the horizontal.
A
When unit is hung and nuts tightened
B
Suspension bolt
C
Nut (procure locally)
D
Washer (with cushion)
1
E
Ensure that cushion faces downwards
F
Washer (without cushion)
2
G
Nut (procure locally)
H
Ceiling board
7. Installing refrigerant piping
(
)
61/3-1.niM
llaW
Bracket
Table 1
(mm (inch))
Copper pipe O.D.
Flare dimensions
øA dimensions
ø6.35 (1/4) 8.7-9.1 (11/32-23/64)
ø9.52 (3/8) 12.8-13.2 (1/2-33/64)
ø12.7 (1/2) 16.2-16.6 (41/64-21/32)
ø15.88 (5/8) 19.3-19.7 (49/64-25/32)
(inch)
► Connect the liquid and gas pipes of each indoor unit to the same end
connection numbers as indicated on the indoor unit flare connection
section of each Branch Box. If connected to wrong end connection
numbers, it doesn’t work normally.
► When connecting indoor units, make sure to connect refrigerant pipes
and connection wires to the appropriate connection ports marked with
matching alphabets. (Ex. A, B, C, D, E) If connected to wrong end con-
nection numbers, it doesn't work normally.
Note:
Be sure to mark all the local refrigerant piping (liquid pipes, gas pipes, etc.)
for each indoor unit designating clearly which room it belongs in. (Ex. A, B,
C, D, E)
► List indoor unit model names in the name plate of Branch Box (for iden-
tification purposes).
• Conduct suffi cient anti-condensation and insulation work to prevent water drip-
ping from the refrigerant piping. (liquid pipe/gas pipe)
• Increase insulation depending on the environment where the refrigerant piping is
installed, or condensation may occur on the surface of the insulation material.
(Insulation material Heat-resistant temperature: 120 °C [248 °F], Thickness:
15 mm [19/32 inch] or more)
* When the refrigerant piping is used in locations subject to high temperature
and humidity such as in the attic, further addition of insulation may be re-
quired.
• Insulate the liquid and gas pipes of the branch box by attaching the heat-resis-
tant polyethylene foam tightly around them. (Fig. 7-4)
Otherwise, a burn during pipe connection work or water leakage due to con-
densation on pipes may result.If connected to wrong end connection numbers,
it doesn't work normally.
► When using commercially available refrigerant piping, ensure that both
liquid and gas piping are wrapped with commercially available thermal
insulation materials (insulation materials at least 1/2 inch (12 mm) thick
and able to withstand temperatures in excess of 100ºC[212°F]).
► Refer to the installation manual of the outdoor unit when creating a
vacuum and opening or closing valves.
7.1. Piping connection procedure
(1) Remove the fl ared nuts and caps from the branch box.
(2) Flare the end of the liquid and gas pipes as shown in Fig. 7-1.
(3) Apply refrigerant oil on the fl ared seat. (Fig. 7-3)
Use the fl are nut removed from the branch box. Use of an off-the-shelf nut
may lead to a crack in the nut.
(4) Connect the refrigerant piping immediately. Always tighten the fl ared nuts to
the torque specifi ed in the table 2 using a torque wrench and double spanner.
(Fig. 7-2)
Fig. 6-1
(inch)
Fig. 6-2
* Purchase an appropriate
bracket locally if the unit
is to be mounted on a
wall.
Fig. 7-1
Flare nut tightening torque
Table 2
Copper pipe O.D.
(mm (inch))
Flare nut O.D.
(mm (inch))
Tightening torque
(N•m (ft•lbs))
ø6.35 (1/4) 17 (43/64) 14-18 (10-13)
ø6.35 (1/4) 22 (7/8) 34-42 (25-30)
ø9.52 (3/8) 22 (7/8) 34-42 (25-30)
ø9.52 (3/8) 26 (1-3/64) 49-61 (35-44)
ø12.7 (1/2) 26 (1-3/64) 49-61 (35-44)
ø12.7 (1/2) 29 (1-9/64) 68-82 (49-59)
ø15.88 (5/8) 29 (1-9/64) 68-82 (49-59)
ø15.88 (5/8) 36 (1-27/64) 100-120 (71-87)
Flare cutting dimensions
90° ± 0.5°
øA
R1/64 to R1/32
45°±2°
Fig. 7-2
Caution:
Tighten the fl are nut with a torque wrench in the specifi ed method.
Overtightening will cause the fl are nut to crack and it will cause refrigerant
leakage over a period of time.