GS865E MAX CORDLESS FASTENING SYSTEM MAX SCHNURLOSES BEFESTIGUNGSSYSTEM SYSTÈME DE FIXATION SANS CORDON MAX SISTEMA DI FISSAZIONE SENZA CORDONE MAX SISTEMA DE FIJACIÓN SIN CORDÓN MAX OPERATING and MAINTENANCE MANUAL BETRIEBSANLEITUNG MANUEL D’UTILISATION et D’ENTRETIEN MANUALE DI FUNZIONAMENTO E MANUTENZIONE MANUAL DE OPERACIONES Y MANTENIMIENTO WARNING: BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
INDEX INHALTSVERZEICHNIS INDEX INDICE INDICE ENGLISH Page 3 to 25 Page DEUTSCH Page 27 to 49 Page FRANÇAIS Page 51 to 73 Page ITALIANO Page 75 to 97 Page ESPAÑOL Page 99 to 121 Page DEFINITIONS OF SIGNAL WORDS WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTE: Emphasizes essential information.
ENGLISH GS865E MAX CORDLESS FASTENING SYSTEM INDEX 1. SAFETY INSTRUCTIONS ……………4 2. SPECIFICATIONS & TECHNICAL DATA …………………11 3. SAFETY DEVICE ……………………12 4. HOW TO USE THE BATTERY AND THE CHARGER ……………………13 5. HANDLING OF FUEL CELL ………17 6. INSTRUCTIONS FOR OPERATION …20 7. MAINTAIN FOR PERFORMANCE …23 8. STORING ……………………………23 9. TROUBLESHOOTING/REPAIRS……24 OPERATING and MAINTENANCE MANUAL WARNING: BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND INSTRUCTIONS.
1. SAFETY INSTRUCTIONS WARNING: TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE BEFORE USING THE TOOL, READ CAREFULLY AND UNDERSTAND THE FOLLOWING “SAFETY INSTRUCTIONS”. FAILURE TO FOLLOW WARNINGS COULD RESULT IN DEATH OR SERIOUS INJURY. PRECAUTIONS ON USING THE TOOL 1. WEAR SAFETY GLASSES OR GOGGLES Danger to the eyes always exists due to the possibility of dust being blown up by the exhausted air or of a fastener flying up due to the improper handling of the tool.
t Do not breathe in the gas. y Do not incinerate or recycle the empty Fuel Cell. u Never jet the gas to the human body. i Do not remove a rubber plug from the bottom of the Fuel Cell except at disposal. o Do not make a hole in the Fuel Cell. 5. CAUTIONS FOR CHARGING METHOD, THE CHARGER AND THE BATTERY q Be sure to use MAX JP606H. Be sure to use MAX JP606H for the tool. Never connect the tool to a power source or other rechargeable battery, dry cells or storage battery for automobiles.
t Never use a transformer such as a booster for the power source of the charger. Failure to do will cause a problem or burnout of the charger this causes a trouble or burnout of the charger. y Never use an engine generator or DC power source to charge the Battery. Failure to do will cause a problem or burnout of the charger this causes a trouble or burnout of the charger. u Never charge the Battery in the rain or in the place exposed to water splash or moisture.
!56 Handle a power cord with care. If you hold the power cord of the AC adapter to carry or pull it to disconnect from a plug socket, it will be damaged, resulting in snapping or short-circuiting. Also, take care that it will not come into contact with cutters, high-temperature substances, oil or grease. Replace the damaged power cord with a new one. !6 Once the Battery is disconnected from the tool body, be sure to cover it with a pack cap, unless it is used.
11. NEVER USE THE TOOL NEAR THE VOLATILE COMBUSTIBLE SUBSTANCES Never use the tool near gasoline, thinner, gas, paint or adhesive agent, because it could ignite or explode. 12. DO NOT BRING THE TOOL CLOSE TO FIRE 49° C 120° F −7° C 13. BE SURE TO USE THE TOOL IN THE WORKING ENVIRONMENT OF -7°C (19°F) TO 49°C (120°F), BECAUSE THE TOOL BODY COULD BE DAMAGED, IGNITE OR EXPLODE -7°C (19°F) or lower: The tool body could be damaged.
21. NEVER POINT THE DISCHARGE OUTLET TOWARD YOURSELF AND OTHER PERSONNEL If the discharge outlet is pointed toward people, serious accidents may be caused when misfiring. Be sure the discharge outlet is not pointed toward people when the Fuel Cell and the Battery are inserted or not, loading and unloading the fasteners or similar operations. 22. USE SPECIFIED FASTENERS The use of fasteners other than specified fasteners will cause the tool malfunction.
33. RESPECT THE TOOL AS A WORKING IMPLEMENT 34. NO HORSEPLAY 35. NEVER LOAD THE TOOL WITH FASTENERS WHEN ANY ONE OF THE OPERATING CONTROLS (e.g., TRIGGER, CONTACT ARM) IS ACTIVATED 36. TAKE GOOD CARE OF THE TOOL Clean the tool with dry soft cloth. Never use wet cloth or volatile solutions such as thinner, benzine. 37. AVOID THE DIRECT SUNSHINE Do not leave the tool or Charger in the direct sunshine for a long time. 38.
2. SPECIFICATIONS AND TECHNICAL DATA 1.
3. SAFETY DEVICES The tool is provided with the following safety devices in order to secure safety for pin driving work. Trigger Mechanical Safety Device This tool is equipped with a FULL SEQUENTIAL ACTUATION MECHANISM. This tool will not discharge pins unless the Contact Arm and Trigger have been activated simultaneously. The pins are not discharged by neither simply pulling the Trigger nor applying the Contact Arm to the pins driving object.
4. HOW TO USE THE BATTERY AND THE CHARGER WARNING: ● Be sure to charge MAX JP606H for the tool with MAX JC610M. If charged with other charger, the Battery could fail to be properly charged as well as get broken, ignited or generate the heat. ● Do not put the Battery close to a fire. ● Do not leave the Battery in the direct sunshine. ● Do not charge or use the Battery in the wet condition with a liquid such as water, sea water, milk, soft drink, soap water. ● Unplug the charger when it is not used.
HOW TO USE THE CHARGER The special purpose charger JC610M has the LEDs (green, red) which indicate the status of the charger and Battery. Green LED Red LED Status Description 1. ○ ON ● OFF Power-on The charger has been plugged in. (Power-on status: Battery unset) 2. ● OFF ○ ON Charging The Battery is being charged. 3. ○ ON ● OFF Charge Completed The Battery has been completed charged. 4. Blinking Blinking High temparature alarm The Battery is hot.
HOW TO CHARGE ● Charge the Battery at the specified voltage. Be sure to charge from a 100-240 V AC (for household use) plug socket. Use of the nonspecified voltage not only causes a trouble, but also is dangerous. ● Handle the power cord with care. Do not use the Charger whose power cord is damaged. ● Use a proper plug socket. Use of the rickety or slack plug socket causes an accident due to overheat. If this is the case, use another proper one.
Preventing the Battery Pack from becoming inactive In the following cases the Battery Pack must be charged for 12 HOURS to reach top performance: ・ Upon purchasing the tool. ・ When the tool has not been used for 1 month or longer. ・ When it is clear that you can drive less pins even when fully charged. After the Charge Complete lamp has been turned on, leave the Battery set in the Charger for about another 12 hours.
5. HANDLING OF FUEL CELL The Fuel Cell is double structured; the inner container has been filled with a liquid fuel gas and the outer one with a propellant gas (another pressurized gas). Like squeezing a toothpaste tube, the inner fuel gas is pushed out by the pressure of the propellant gas, thus being used up to the last without wasting it. Because of this structure, the combustible propellant gas in the outer container remains even after the fuel gas in the inner container has been used.
SETTING THE FUEL CELL WARNING: ● Be sure to release your finger from the Trigger. ● Do not press the Contact Arm against the object. q Push up and pull the Fuel Cover to this side to open it. Fuel Cover 2 1 CAUTION: ● Confirm that the Metering Valve of the Fuel Cell is green. Green w Directing the Jet Nozzle of the Metering Valve forward (toward the Air Filter Cover), set the Fuel Cell. Jet Nozzle Fuel Cell Green Adapter e When you open the Fuel Cover, you can see a Green Adapter.
DISPOSING OF THE USED FUEL CELL Combustible propellant gas still remains in the used Fuel Cell. WARNING: ● Do not throw the used Fuel Cell into a fire. ● Never smoke a cigarette. ● Never breathe in the gas. Dipose of all empty Fuel Cells. Remember to dispose of these cells where they will not be found by children, crushed, puncfured, or burned.
6. INSTRUCTIONS FOR OPERATION Read section titled “SAFETY INSTRUCTIONS”. 1. BEFORE OPERATION q Wear Safety Glasses or Goggles. w Do not insert the Fuel Cell and Battery. e Inspect screw tightness. r Check operation of the Contact Arm & Trigger if moving smoothly. t Insert the Fuel Cell and Battery. y Hold the tool with finger-off the Trigger, then push the Contact Arm against the work-piece. (The tool must not operate.) u Hold the tool with Contact Arm free from work-piece and pull the Trigger.
w Pull the Pusher Holder as far as the rear and of the magazine and release it gently. Pusher Holder HOW TO DRIVE THE PINS 2 Procedure q Set the Battery and Fuel Cell in place. w Press Contact Arm against where you want to drive the pins. The fan motor is activated, the fuel gas is jetted, mixing the fuel with the air. e Firmly pressing the Contact Arm, pull the Trigger. The pinls are driven into the object by combustion of the fuel. 1 q Press Contact Arm against the object. w Pull the Trigger.
CHANGING THE HOOK DIRECTION WARNING: Hook ● Remove the Fuel Cell and Battery. The Hook can be directed in the two directions. Remove the hexagon socket head bolts with hexagonal wrench, change the direction, and then, put back the bolts to reassemble. Hexagon Socket Head Bolt REPLACING THE FUEL CELL Fuel Cover If the Fuel Gas is running out, the pins cannot be driven. 2 WARNING: ● Be sure to release the Trigger. ● Do not press the Contact Arm against the object.
w Set the newly charged Battery into the main body until it has clicked. (See Page 15 for the charging method) e Set the Fuel Cell. (See Page 18 for the setting method) 7. MAINTAIN FOR PERFORMANCE 1. HANDLE THE TOOL WITH CARE Never drop, collide or hit the tool against a hard material. It may be deformed, cracked or broken. 2. DO NOT TRIGGER THE TOOL WITH NO PINS LOADED If you repeatedly operate the tool with no pins loaded, the durability of each section will be reduced. 3.
9. TROUBLE SHOOTING/REPAIRS q The repairs shall be carried out only by the MAX CO., LTD.authorised distributors. w The tool is provided with a pin remover to ensure that the jamming pins can be easily removed. WARNING: ● Remove the Fuel Cell, followed by the Battery. Procedure q Remove the Fuel Cell, followed by the Battery. w Remove the pins remaining in the magazine. e Manually pull up the Pin Removal Lever located on the front of the nose.
e Phenomenon Check Item The Battery cannot be charged. ・ The AC adapter’s power plug is firmly connected to the plug socket. ・ The AC adapter’s jack is firmly inserted into the charger. ・ The Battery is properly set in the charger. ・ The charger’s LED is turned on. While charging, the charger, AC adapter and power cord are heated, emit abnormal sound or generate the heat. ・ Stop using them immediately and consult our nearest distributor. The pins cannot be driven.
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